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  MAINTENAilCEVacuum pump oil changeReset oil counter vacuum
  pumpFilter dryer changeReset counter filter dryerRefrigerant scale
  calibration

  STOPPAGE FOR LONG PERIODS

  DEMOLTTTON/ DTSPOSALDisposal of the equipmentDisposal of the
  recycled materials

  TECHNICAL SPECIFICATIONS

  SPARE PARTS

  GLOSSARY OF TERMS

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  38 OPEMTING INSTRUCNONS

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  GENERAL INFORMATION FOR THE USER

  Disposing of equipment

  Do not dispose of this equipment as miscellaneous solid
  municipal waste butarrange to have collected separately.

  The re-use or correct recycling of the electronic equipment
  (EEE) is important inorder to protect the environment and the
  wellbeing of humans.

  In accordance with European Directive WEEE 20021961EC, special
  collection pointsare available to witch to deliver waste electrical
  and electronic equipment.

  The public administration and producers of electrical and
  electronic equipment areinvolved in facilitating the processes of
  the re-use and recovery of waste electricaland electronic equipment
  through the organisation of collection activities and theuse of
  appropriate planning arrangements.

  Unauthorised disposal of waste electrical and electronic
  equipment is punishable bylaw with appropriate penalties.

  Disposing of batteries

  o Batteries must be recycled or disposed of properly. Do not
  throw batteriesaway as part of normal refuse disposal.

  o Do no throw batteries into open flame!f,i

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  40 OPEMTING INSTRUCIIONS

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  Ensure that the phase has been completed and that all valves are
  closed beforedisconnecting the unit ACM3000. This will prevent
  release of the refrigerant intothe atmosphere.

  Do not change the safety valve or control system settings.

  Do not use external tanks or other storage tanks that have not
  beentype-approved or that lack safety valves.

  Never leave the unit live if an immediate use is not scheduled,
  stop the electricalsupply before a long period of unit inactivity
  or before internal maintenanceinteryentions.

  Be careful while servicing the unit since connecting hoses may
  contain pressurizedrefrigerant.

  Do not use the unit in explosive environments.

  Extraordinary maintenance interyentions have to be performed by
  authorized staff only.

  Pressure of leaks of the HCF-134a service equipment or of the
  air conditioningsystems of the vehicle must not be tested by using
  compressed air.Some air/HCF-134a mixtures can burn at high
  pressures. These mixtures can bedangerous and may cause fires or
  explosions and subsequent injuries or damages.

  Fufther information on the operators’ health and safety can be
  obtained from therefrigerant producers.

  I.2 — Safety devices

  The ACM3000 is equipped with the following safety devices:

  o Overpressune valves.o Besides the overpressure valve a maximum
  pressure switch has been fitted

  which stops the compressor in case of excessive pressure.

  ATTENTION:Any type of tampering with the safety devices
  mentioned above ishereby prohibited.

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  42 OPEMTING INSTRUCTIONS

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  2.O . INTRODUCTION TO THE UNIT

  The ACM3000 unit fits all of the air-conditioners functioning
  with R134a refrigerantlocated on cars, trucks and industrial
  vehicles.

  The ACM3000 unit microprocessor allows the managing of all
  functions by means of anelectronic scale, a LCD to display the
  weight or minute values and the help messages ofthe various
  procedures which can be set, a control board with keyboard.

  By connecting the ACM3000 unit to an A/C system the
  refrigerating gas can berecovered and recycled to enter the system
  itself again after a correct vacuum.

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  The amount of lubricant taken from the A/C system during
  themeasured and, afterwards, reintegrated in the system.The unit is
  equipped with a one-stage pump for high vacuum andcontinuously
  monitor the operations in process.Tightness test on the A/C units
  is carried out through the manometers the unit isequipped with.

  The unit is equipped with special connectors to avoid
  cross-mixing with systems usingRl2.

  ATTENTION:Do not try to adapt this unit for air conditioning
  systems using R12.

  recovery can be

  a manifold set to

  44 OPEMTING INSIRUCTIONS

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  4.O — INSTALLATION OF THE UNIT

  Please find below operations to perform to start the unit.

  4.L — Unpacking and checking components

  o Remove the machine packaging.

  e Check to ensure that all of the accessory components are
  present:’/ Operating instructions../ 2 cylinder connectors.,/
  Bottle safety valve conformity certificate.

  4.2 — Machine handling and storage

  Remove the unit from the base pallet of the packaging.The unit
  is moved on the four wheels. The two front wheels have brakes.On
  rough terrain, the ACM3000 can be moved by tilting it and balancing
  the weight onthe two rear wheels.In spite of the fact that the
  heaviest components have been assembled on the base inorder to
  lower the centre of gravity, it has not been possible to eliminate
  therisk of ovefturning completely.

  4.3 — Preparation for use

  Before starting to use the ACM3000 unit, it is possible to
  personalize it.These settings are not compulsory on the standard
  models.To personalize the A/C unit comply with the following
  procedure:

  o Turn on the unit and wait until the STAND-BY page is displayed
  (date and time).o Simultaneously press the cursor shifting keys
  upwards (34) and downwards (33)

  for some seconds.

  o A menu is displayed containing the operations that may be
  carried out.

  o Press the upwards cursor shifting key (3a) or the downwards
  cursor shifting key(33) to scroll the menu.

  o Select the wished function and press ENTER (32) to enter.o
  Press STOP (31) to go back to the STAND-BY page.

  46 OPEMTING INSTRUCTIONS

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  4.4 — Bottle filling

  Before being able to use the unit, after personalizing it, it is
  necessary to inject somecoolant in the inner bottle. Comply with
  the following procedure:

  o Connect the service pipe to an external container full of
  coolant(use the supplied unions).

  NOTA BENE:There are two types of source tanks: one with a liquid
  outlet and one without.Tanks with liquid outlets must remain in an
  upright position in order to transfer theliquid refrigerant. Use
  the LIQUID valve connection for this type of tank.Tanks without
  liquid outlets are usually equipped with only one valve and have to
  beovefturned to transfer the liquid refrigerant. \

  o Open the valve on the external bottle and on the seruice
  pipe.o Open the high and low pressure valves on the unit.o
  Simultaneously press the cursor shifting keys upwards (3a) and
  downwards (33)

  for some seconds.o The functions menu is displayed.o Press the
  upwards cursor shifting key (3a) or the downwards cursor shifting
  key

  (33) to select the BOTTLE FILLING and press ENTER to confirm.o
  The display shows the tank available capacity.o Press the ENTER key
  to continue.o Set the amount of coolant that you wish to inject (it
  is advisable to inject about

  4 kg).o Press ENTER to start the operation.o The unit
  automatically stops once reached the set value.o Close the valve on
  the source tank.o Press ENTER to complete the operation and empty
  the pipes and the still

  separator.

  NOTA BENE:Usually the final amount of coolant recovered is
  greater than the set quantity, since alsothe still separator and
  the hoses are emptied.

  o The function stops automatically when pressure is over in the
  system.o The STAND-BY page is displayed.o Close the valves on the
  unit.

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  48 OPEMTING INSTRUCTIONS

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  Refrigerant recovety

  ATTENTION:Always wear protection goggles and gloves when working
  withrefrigerant. Read and comply with warnings at the beginning of
  thismanual before using the unit.

  In order to recover the coolant present in the A/C system, carry
  out the followingprocedure:

  o Connect the T1 low pressure and T2 high pressure hoses of the
  A/C system.

  o Open the valves on the hose quick couplers T1 and T2.

  o Open the high and low pressure valves on the unit.

  o Press the RECOVERY key (27), the maximum amount of coolant
  that may berecovered is displayed.

  o The function is not started in case of lack of pressure in the
  system; in this case amessage is displayed to inform the
  operator.

  o Press ENTER to start the function; the self-cleaning function
  is thus stafted.

  NOTA BENE:This function is useful to ensure a correct weighing
  of the recovered coolant.The self-cleaning function can be
  by-passed by holding down the RECOVERY key forsome seconds.

  o When the self-cleaning is over, the refrigerant recovery
  stafts.

  NOTA BENE:The function stops automatically when the pressure
  inside the system drops below0 bar.

  o At the end of recovery the oil is automatically drained and
  the pressure values arechecked.

  o When the waiting time is over:,/ The function restarts
  automatically, if pressure has increased.,/ The display shows the
  amount of recovered refrigerant, if the pressure value

  has not changed.

  o Close the valves on the unit.

  o Press STOP to go back to the STAND-BY page.

  EEF»EEEEEEEEEEFEEEEEEEEEEEEEEEEEEEE

  50 OPEMTING INSTRUCTIONS

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  5.4 —

  AOil injection and A/C system charge

  ATTENTION:This function must be performed only on A/C systems
  under vacuum(following a system evacuation function). At the end of
  the oilinjection function, following a filling function.Charge the
  oil from the high side only. In case of systems equippedwith low
  side fitting only (LOW), wait at least 10 minutes beforestarting
  the A/C system after the charge.

  o Check that the seruice pipes are connected and that their
  valves are open.o Press the CHARGE key (30).o Enter the amount of
  coolant to be charged by using the cursor upwards /

  downwards shifting key and press ENTER to go on.

  NOTA BENE:If vehicles are selected through the Database, the
  display shows automatically theamount of coolant to be charged for
  the selected vehicle.

  r The display prompts to fill in the oil.,/ If you wish to fill
  in the oil, press the AUTO key and check on the oil bottle the

  charged amount. Press ENTER to staft charging the oil.,/ If you
  do not wish to charge the oil, press ENTER to staft the charge.

  o The unit carries out the coolant charge and at the end
  displays the value of thecharged coolant.

  o To verify if the circuit is efficient, you need to check the
  functioning pressures.o Close the valves on the unit.

  ATTENTION:Failure to close the valves may cause errors,
  malfunction or damageof the internal components.

  o Switch On the car and the A/C system.o Check pressure values.o
  Switch Off the A/C system and the car.

  NOTA BENE:For the units equipped with printer (optional), after
  the display of the charged coolantcarry out the following
  procedure:

  ,/ Enter the charged oil value by using the cursor upwards /
  downwards shiftingkey and press ENTER to confirm.

  ./ Press the ENTER key to print.

  ./ Press the STOP key to exit.OPEMTING INSTRUCTIONS

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  o The display requires the entry of the amount of refrigerant to
  be charged(comply with the procedure described in chapter 5.4) and
  press ENTER toconfirm.

  NOTA BENE:If vehicles are selected through the Database, the
  display shows automatically theamount of coolant to be charged for
  the selected vehicle.

  o The function is started and goes on automatically until the
  vacuum function isended.

  o The display prompts to fill in the oil../ If you wish to fill
  in the oil, press the AUTO key and check on the oil bottle the

  charged amount. Press ENTER to start charging the oil’,/ If you
  do not wish to charge the oil, press ENTER to start the charge.

  NOTA BENE:In case of errors, the station stops and displays the
  relevant error message.

  o To verify if the circuit is efficient, you need to check the
  functioning pressures.

  o Close the valves on the unit.

  ATTENTION:Failure to close the valves may cause errors’
  malfunction or damageof the internal comPonents.

  o Switch On the car and the A/C system.

  o Check pressure values.

  o Switch Off the A/C system and the car.

  o Carry out the disconnection procedure as described in chapter
  5.5.

  NOTA BENE:For the units equipped with printer (optional), after
  the display of data, comply with thefollowing procedure:

  ,/ Enter the value of recovered oil by using the cursor
  upwards/downwardsshifting key and then press ENTER to confirm.

  ./ Enter the charged oil value by using the cursor upwards /
  downwards shiftingkey and press ENTER to confirm.

  ,/ Press the ENTER key to print.’/ Press the STOP key to
  exit.

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  6.0 . DISPLAYED MESSAGES

  6.1 — Seruice messages

  CHANGE OILVacuum pump oil change (see chapter 7.1)’CHANGE
  FILTERChange filter dryer (see chapter 7.3).

  6.2 — Error messages

  HIGH PRESSUREOut feed pressure from compressor is excessively
  high. Switch off the unit and wait forabout 30 minutes. If the
  problem persists, apply to the Technical Service.

  SOFTWARE ERRORError in the softrryare, apply to the Technical
  Service.

  FULL BOTTLECoolant level in the bottle reached the maximum
  capacity level, carry out some chargesto reduce the amount of
  coolant inside.

  SCALE RECALIBRATIONError in scale calibration, reset it. If the
  error persists, apply to the Technical Seryice.

  HIGH RECOVERY TIMEThe recovery time exceeds the set safety
  limit. Make sure there are no leaks in the A/Csystem. If no leaks
  are detected, apply to the Technical seruice.

  EMPTY SYSTEMThere is no refrigerant in the A/C system.

  FULL SYSTEMThe A/C system is charged with refrigerant.

  INCOMPLETE CHARGEExcessive charge time; this proves that the
  pressure inside the bottle is equal to thepressure inside the A/c
  system (see chapter 5.8).

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  7.2 — Reset oil counter Yacuum pump

  After having changed the oil of the vacuum pump, reset the
  counter.To reset the counter follow carefully these
  instructions:

  o Simultaneously press the cursor upwards shifting keys (34) and
  AUTO (29) forsome seconds.

  o The display shows the message OO00.

  o By using the cursor upwards /downwards shifting keys enter the
  value 5555 andpress ENTER to confirm every single value that has
  been entered.

  o After setting the code 5555, press and hold down the ENTER key
  for someseconds.

  o The functions menu is displayed.

  o Press the upwards cursor shifting key (3a) or the downwards
  cursor shifting key(33) to select either OIL CHANGE and press ENTER
  to confirm.

  The display shows a value which corresponds to the working hours
  of the vacuumpump.

  o Press the ENTER key and keep it pressed.

  o When the display shows 0000 release the ENTER key.

  o The display displays the functions menu again.

  o Press STOP to go back to the STAND-BY page.

  58 OPEMTING INSTRUCTIONS

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  7.4 — Reset counter filter dlYer

  After the change of the filter dryer, reset the counter.To reset
  the counter follow carefully these instructions:

  o Simultaneously press the cursor upwards shifting keys and AUTO
  for someseconds.

  o The display shows the message O000.

  . By using the cursor upwards /downwards shifting keys enter the
  value 5555 andpress ENTER to confirm every single value that has
  been entered.

  o After setting the code 5555, press and hold down the ENTER key
  for someseconds.

  o The functions menu is displayed.

  o Press the upwards cursor shifting key (3a) or the downwards
  cursor shifting key(33) to select either FILTER CHANGE and press
  ENTER to confirm.

  The display displays a value, either in kg or in Pounds,
  corresponding to the amount ofcoolant that has been filtered.

  o Press the ENTER key and keep it pressed.

  o When the display shows 0000 release the ENTER key.

  r The display displays the functions menu again.

  o Press STOP to go back to the STAND-BY page.

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  8.0 . STOPPAGE FOR LONG PERIODS

  o The unit must be kept in a safe place

  o Ensure that the valves on the internal tank are closed.

  o To resume use, follow the activation process only after
  reopening the internal tankvalves.

  9.0 — DEMOLTTTON/DTSPOSAL

  9.1 — Disposal of the equiPment

  At the end of the equipment’s lifetime, the following procedures
  must be pedormed:

  o Detach and vent the gas from the unit circuit: be sure the
  refrigerant tank too iscompletely discharged, in compliance with
  the rules in force.

  o Deliver the unit to a disposal center.

  9.2 — Disposal of the recycled materials

  o The refrigerants recovered from A/C systems and which cannot
  be reused, must bedelivered to gas suppliers for disposal as
  required.

  o The lubricants extracted from systems must be delivered to
  used oil collectioncentres.

  62 OPEMTING INSTRUCTIONS

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  12.O . GLOSSARY OF TERMS

  o Refrigerant: A refrigerant solely of the type for which the
  unit has been created(ex. R134a).

  o AIC system: Air-conditioning system in the motor vehicle.

  o Unit or Station: ACM3000 equipment for the recovery,
  recycling, evacuation andfilling of the A/C system.

  o External tank: Non-refillable fresh refrigerant (ex. R134a)
  rylinder, used to fillthe refrigerant tank.

  o Refrigerant tank: The tank specifically designed for the
  unit.

  o Function: Execution of an individual function.

  o Recovery/Recycling: Function in which the refrigerant is
  recovered by anA/C system and stored in the internal container.

  o Evacuation: Function in which incondensables and moisture are
  evacuated froman A/C system solely by means of a vacuum pump.

  o Oil injection: Introduction of oil inside an A/C system for
  the purpose ofmaintaining the amount of oil specified by the
  manufacturer.

  o Filling: Function during which refrigerant is introduced into
  an A/C system in theamount specified by the manufacturer.

  64 OPEMTING INSTRUCTIONS

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______________________________________________________________________________ ACM3000

@

ИНСТРУКЦИИ ПО ЭКСПЛУАТАЦИИ

33

ОГЛАВЛЕНИЕ

ОБОЗНАЧЕНИЯ 35

ОБЩАЯ ИНФОРМАЦИЯ ДЛЯ ПОЛЬЗОВАТЕЛЯ 36

Утилизация прибора 36

Утилизация аккумуляторов 36

1.0 —

ДЛЯ БЕЗОПАСНОЙ ЭКСПЛУАТАЦИИ АППАРАТА ACM3000

37

1.1 —

Для безопасной эксплуатации 37

1.2 —

Устройства для обеспечения безопасности 38

1.3 —

Рабочее окружение 39

2.0 —

ВВЕДЕНИЕ К АППАРАТУ 40

3.0 —

ОПИСАНИЕ АППАРАТА 41

3.1 —

Клавиатура 41

4.0 —

УСТАНОВКА АППАРАТА 42

4.1 —

Распаковка и проверка компонентов 42

4.2 —

Перемещение и хранение аппарата 42

4.3 —

Подготовка к эксплуатации 42

4.4 —

Заполнение баллона 44

5.0 —

ЭКСПЛУАТАЦИЯ АППАРАТА 45

5.1 —

Извлечение хладагента 45

5.2 —

Создание вакуума в системе кондиционера воздуха 46

5.3 —

Впрыск масла и заправка системы кондиционера воздуха 47

5.4 —

Отсоединение от системы кондиционирования 48

5.5 —

Автоматическая функция 48

5.6 —

Функция восстановления 50

5.7 —

Неполная заправка 50

6.0 —

ПОКАЗЫВАЕМЫЕ НА ДИСПЛЕЕ СООБЩЕНИЯ 51

6.1 —

Сообщения о техническом обслуживании 51

6.2 —

Сообщения об ошибках 51

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