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Operating Instructions T0010216 komp-gbr 1:133… -
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General An ADR adapted vehicle must be able to transport dangerous goods in such a way that it does not cause and cannot aggravate a possible accident situation. The ADR legal requirements differ between countries but all are based on the ADR ac- cord. -
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Switch off the current • Press in the switch on the dashboard • Press the switch on the rear of the cab (optional extra) When the ignition key is removed from the starter switch the current is initially cut af- ter twenty minutes. -
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Turn on the current Switch on both emergency switches T0010215 Turn the ignition key to the lowest radio position. The ignition key must be left in the ignition switch in any position in order for current to be used during rest and over night stops. The ignition key must have first been in the lowest radio position. -
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Switch on the current within twenty minutes Both emergency switches must be on. T0010215 There are two ways to switch the current on within twenty minutes: • First turn the ignition key to the radio position • Then turn the ignition key to the off position •… -
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• Hold in the starter switch for two sec- onds The main current will be cut after twenty minutes. If the parking lamps, parking heater or haz- ard warning lamps are on or if the air suspension is active (the control button not in the run position) the current will not be cut at all. -
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Operating Instructions Display, graphic Numeric language komp-gbr 1:245… -
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Page 247: Table Of Contents
Contents Numeric language, general …………..1 Numeric language, general …………..1 Display control stalk …………….1 Text strings ………………1 Stop message ………………2 Change language ……………… 3 Change language …………….. 3 Menus ………………..5 General ………………..5 Password protected menus …………..5 Menus available when driving …………
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Page 249: Numeric Language, General
Numeric language, general Numeric language, general The instruction describes how the numeric language is made up and functions. Only the most important menus and messages are described. For more in depth informa- tion about the display see ”Operating instructions Display, graphic”. Display control stalk Manual communication with the display is achieved using the control stalk on the…
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Page 250: Stop Message
Numeric language, general Stop message Red stop lamp + stop symbol If the red stop lamp and stop symbol are shown in the display the vehicle must be stopped immediately and the engine must be switched off. The accompanying nu- T3014364 meric text should be read off to establish where the fault lies.
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Page 251: Change Language
Change language Change language The numeric language is an option and can be shown as one of three languages in the display. The language can be changed in the menu ”Display setting”. P-heater timer Display setting Vehicle Settings Diagnostics Service Data log Password 7658.8 km…
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Page 252
Change language Language MENU: Display setting, Language The language settings apply even after the ignition has been switched off. Select “Language” using /∇ and press SELECT. Display setting Language Units Time/date Display lighting Change Password 7658.8 km Up to three languages can be dis- played. -
Page 253: Menus
Menus General The numeric language is hierarchical and follows the same structure as in ”Operating instructions Display, graphic”. In the menus which have text the text is marked with the number. All the menu titles and text strings are in the menu list. Password protected menus The key symbol to the right in the menu list means that the menu is password pro-…
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Page 254
Menus <<400>> = Reset ALL fuel data? Press SELECT for 1 second. Remaining fuel Menu 3 <<102>> = Time/distance Time and date Setting, time and date Alarm clock Setting, alarm clock <<301>> = ON <<302>> = OFF <<303>> = NEW TIME Tripmeter Reset the tripmeter <<403>>… -
Page 255
Menus Menu 5 <<104>> = Vehicle messages <<309>> = No messages MID 128 = Engine control unit MID 136 = Brake control unit MID 130 = Gearbox MID 223 = Gearshift control MID 222 = Retarder control unit MID 144 = Vehicle control unit MID 140 = Display MID 150 = Air suspension MID 249 = Body builder module… -
Page 256
Menus <<1008>> = TOO LOW <<1011>> = Stop, fault <<1012>> = Check data link <<1013>> = Check data link open circuit <<1014>> = Low pressure Menu 6 <<105>> = Reset <<406>> = Reset ALL data? Press SELECT for 1 second. 1:256… -
Page 257: Menus When Vehicle Stationary
Menus Menus when vehicle stationary Menu 7 <<107>> = P-heater timer <<212>> = Program <<356>> = Set start date <<418>> = Set start time <<502>> = Set duration <<213>> = Reset <<214>> = No time programmed Menu 8 <<108>> = Display setting <<200>>…
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Menus <<313>> = Clock Format <<409>> = 24 h <<410>> = AM/PM <<314>> = Date format <<411>> = yymmdd <<412>> = ddmmyy <<413>> = mmddyy <<203>> = Display lighting <<315>> = Contrast <<316>> = Background lighting <<317>> = Night display <<1023>>… -
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Menus Menu 9 <<109>> = Vehicle Settings <<205>> = Traction control <<301>> = On <<302>> = Off <<206>> = Fleet target <<321>> = Engine speed (max) <<415>> = Present value: <<416>> = Enter new value: <<1015>> = The transfer is complete. <<1016>>… -
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Menus <<324>> = Fleet id: <<325>> = Enter new fleet id: <<1015>> = The transfer is complete. <<1016>> = Action unsuccessful. <<211>> = Daytime running lights <<301>> = On <<302>> = Off 1:260… -
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Menus Menu 10 <<110>> = Diagnostics <<215>> = Fault Diagnostics MID 128 = Engine control unit MID 136 = Brake control unit MID 130 = Gearbox MID 223 = Gearshift control MID 222 = Retarder control unit MID 144 = Vehicle control unit MID 140 = Display MID 150 = Air suspension MID 249 = Body builder module… -
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Menus <<505>> = Reset? Hold SELECT for 1 second <<506>> = Too many fault messages. <<424>> = Reset all faults for this MID? Press SELECT for 1 second <<216>> = Instrument test <<326>> = Indicator lamp test <<327>> = Gauge test <<328>>… -
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Menus Menu 11 <<111>> = Vehicle data <<221>> = Oil level <<331>> = min< <<332>> = >max <<330>> = Not available. X min remaining. <<222>> = Load indicator komp-gbr 1:263… -
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Menus Menu 12 <<112>> = Data log <<223>> = Vehicle number <<1017>> = Data transfer in progress, please wait <<333>> = Fleet id: <<334>> = Chassis number: <<1018>> = No data <<224>> = Totals <<335>> = Total distance: <<336>> = Total fuel consumption: <<337>>… -
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Menus <<354>> = Trip cruise time <<226>> = Reset trip data <<433>> = Reset all trip data? Press SELECT for 1 second. <<1017>> = Data transfer in progress, please wait <<1015>> = The transfer is complete. <<1016>> = Action unsuccessful Menu 13 <<113>>… -
Page 266: Numerical Conversion Table
Numerical conversion table General In order to quickly see what each number means here is a list of all numbers in order together with the meaning. <<100>> to <<113>> Number Meaning Gauge Fuel data Time/distance Display Vehicle messages Reset P-heater timer Display setting Vehicle Settings Diagnostics…
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Page 267
Numerical conversion table <<200>> to <<227>> Number Meaning Language Units Time/Date Display lighting Change password Traction control Fleet target Ammeter calibration Fleet id Fog lights Spotlights Daytime running lights Program Reset No time programmed Fault diagnostics Instrument test Part number General enquiry Other systems Reset all… -
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Numerical conversion table <<300>> to <<356>> Number Meaning New time Black Panel Favourite Display Background lighting Favourite Display, setting Night/day No messages Distance Fuel consumption Temperature Clock Format Date format Contrast Background lighting Night display Transport company, password Workshop, password 2 Workshop, password 1 Engine speed (max) Road speed (max) -
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Numerical conversion table Display test Loudspeaker test Not available. X min remaining. min< >max Fleet id: Chassis number: Total distance: Total fuel consumption: Total number of hours engine has been run: Total idling time: Total power take off time: Total number of engine revolutions: Trip distance: Trip average fuel consumption: Trip total fuel consumption:… -
Page 270
Numerical conversion table <<400>> to <<434>> Number Meaning Reset ALL fuel data? Press SELECT for 1 second Reset? Press SELECT for 1 second. Give distance: Reset ALL data? Press SELECT for 1 second. AM/PM yymmdd ddmmyy mmddyy Enter new password: Present value: Enter new value: Switch off all power consumers, then switch off the ignition. -
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Numerical conversion table Warning Turn indicators Hardware number: Software number: Give over speed Reset all trip data? Press SELECT for 1 second. No other systems accessible. <<500>> to <<506>> Number Meaning Calibration in progress, please wait Sensor component changed. Switch on the ignition Set duration: First: Last:… -
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Numerical conversion table <<1000>> to <<1024>> Number Meaning 1000 No data 1001 High 1002 Too high 1003 Icy conditions 1004 Discharge 1005 Refuel now 1006 Check 1007 1008 Too low 1009 Check 1010 Check at next stop 1011 Stop. Fault. 1012 Check data link 1013… -
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Numerical conversion table MID 128 to MID 250 Number Meaning MID 128 Engine control unit MID 130 Gearbox MID 136 Brake control unit MID 140 Display MID 144 Vehicle control unit MID 146 Climate unit MID 150 Air suspension MID 163 Anti-theft protection MID 203 Transport information system… -
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Page 275: Table Of Contents
Index Index Numerical conversion table . . . 18 Change language ..3 Password protected menus ..5 Control stalk ..1 Red stop lamp + stop symbol .
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Operating Instructions Tachograph 1324 komp-gbr 1:301… -
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Page 303: Table Of Contents
Contents System overview ……………………1 General information ………………….2 Operating controls ……………………. 3 Enable the device ……………………5 Opening the drawer ………………….5 Inserting the driver 2 chart ………………..6 Inserting the driver 1 chart ………………..6 Setting the time groups ………………….8 Removing the charts ………………….
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Page 305
System overview Tachograph 1324 Indicating instrument Charts Sensor 2170 The new tachograph 1324 sets new stand- Within the immediate field of view of the ards in performance, technology, and design driver, there is an approved indicating due to its modular design with separate dis- instrument with analogous vehicle speed play and recording. -
Page 306: General Information
General information The symbols in these operating instructions • The tachograph 1324 will be installed have the following meanings: and sealed by authorised persons. Please do not intervene at the device or at the supply lines. ATTENTION! The text next to this symbol contains ❒…
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Page 307: Operating Controls
Operating controls Tachograph 1324 komp-gbr 1:307…
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Page 308
Operating controls (see figure page 3) 1 Left-hand keypad 4 Checkpoint marking for checking the temporally correct posi- Key for unlocking the drawer. tion of the chart carrier. Key for adjusting the time group for driver 1. 5 «Pear-shaped» chart carrier 2 Right-hand keypad 6 Separating plate Key for adjusting the time group… -
Page 309
Enable the device Opening the drawer 2. Pull out the hinged drawer to the limit The drawer may only be opened, stop and tip it down. if … Remove driver 1 chart if necessary. • the vehicle is at a standstill and •… -
Page 310: Inserting The Driver 2 Chart
Enable the device Inserting the driver 2 chart 5. Tilt separating plate downwards. Before starting to drive, the centre field of the chart has to be duly ➥ recorded, see page 18. 4. The driver 2 inserts the recorded chart with the front side facing up in the «pear- shaped»…
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Page 311
Enable the device Comment on 1 driver operation 9. The basic display is shown: ½ including date, time, and the total In the 1 driver operation, only the chart for number of kilometres, driver 1 is to be inserted on the separating ½… -
Page 312: Setting The Time Groups
Enable the device Setting the time groups 2 driver operation 1 driver operation • 10. Driver 1 presses the key. Only insert the chart for driver 1 on the ½ Press the key several times, until the separating plate during 1 driver opera- desired time group is shown in the dis- tion.
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Page 313: Removing The Charts
Removing the charts Comment Remove your chart from the tachograph 1324 • in case of a change of driver or vehicle, In case you have, however, switched off the ignition, it is possible that the drawer does • at the end of the working time not properly lock after closing.
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Page 314: Driver Change
Driver change Case 1: The crew changes among them- selves, driver 2 becomes driver 1 : 1. Exchange the charts. ½ Driver 1 (now driver 2) places his chart below the separating plate and driver 2 (now driver 1) on the separat- Chart ing plate.
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Page 315: Adjusting The Time
Adjusting the time • The function TIME ADJUSTMENT may only be selected if the vehicle is stationary. • For an automatic synchronisation of the chart carrier and the time, the ignition has to be switched on and there must not be any chart inserted in the = Depress key shortly tachograph 1324.
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Page 316: A Message Is Being Displayed
Messages The tachograph 1324 monitors the function- and notes may be shown in the display imme- ing of the system and automatically signals diately after having closed the drawer or any failure occurring in one of the compo- when the failure occurs. nents, the device or the handling.
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Page 317: Displaying The Error Memory
Messages Displaying the error memory To find out the reason for the error message please refer to the ERROR MEMORY menu. The display ERROR MEMORY function may only be selected if the vehicle is at a standstill! 1. Select the ERROR MEMORY menu by shortly depressing the key twice.
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Page 318: Error Code Overview
Meaning / measure 9 0 0 A = Error during CAN transmission 9 0 0 B Contact Volvo workshop. 9 0 0 F = Keypad error, key pressed too long or blocked 9 0 1 0 = LCD error (display)
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Page 319: Troubleshooting
Messages Displayed messages Code Meaning / measure 9 4 30 = Error at «B7» v-pulse output A 0 0C = Internal error A 0 50 = Trip without driver 1 chart (Error code cannot be found in the error memory.) Insert driver 1 chart.
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Page 320
Outside the EU, the respective national ap- proval marks and provisions are valid. Depending on the full-scale value and the de- vice design, you may use the following charts within the tachograph 1324: Standard chart Volvo Chart for electronical Volvo Approval mark part no. -
Page 321: Recordings On The Front Part Of The Chart
Description of the chart Recordings on the front part of the chart 7 Distance travelled An up- or downward movement corresponds to 5 km. = 5km Note The distance recording will be interrupted if … • the time group switches have been set to break time «…
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Page 322: Entries In The Centre Field
Description of the chart Entries in the centre field a) … before trip name and first name of the driver place of departure date of insertion (upper line) vehicle registration number beginning odometer reading b) … after trip place of arrival date of chart retrieval (bottom line) ending odometer reading distance travelled (may be entered)
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Page 323: The Rear Side Of The Chart
Description of the chart The rear side of the chart 1 Entry field for the time groups This entry field is used for manual entries of the time groups. Manual entries are required if, for example, the crew members work away from the vehicle and therefore are not able to operate the tachograph 1324 or else in case of a fail- ure of the time group recording mecha-…
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Page 324: Recording Of Failures
Recording of failures Power loss In case there is power available again, the tachograph 1324 will draw a line (1) on the chart shortly after the vehicle has started to move. Sensor 2170 disconnection Failure of the transmission link between sensor 2170 Ø tachograph 1324: •…
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Page 325: Compulsory Inspection Of Tachographs
Appendix Compulsory inspection of tachographs The vehicle owner is obliged to have the ed, e.g. in conjunction with the technical installed tachograph 1324 inspected at inspection of your vehicle. regular intervals. Please ensure that the installation plate is At least once every two years, the proper op- replaced at each inspection and contains the eration of the tachograph 1324 has to be test- information required.
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Operating Instructions Geartronic T4017824 komp-gbr 1:329… -
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Page 331: Table Of Contents
Contents Introduction ………………1 Geartronic, general …………….1 Instruments and controls …………..2 Info Display ………………2 Gear lever ……………….. 4 Buttons ………………..5 Starting and stopping …………….6 Starting instructions …………….6 Stopping the vehicle …………….6 Driving ………………..7 Automatic shifting …………….
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Page 333: Geartronic, General
Introduction Geartronic, general Geartronic is an automatic shifting system mounted on the VT2014B/VT2514B. The gearbox has 14 forward gears and 4 reverse gears. The Geartronic changes gears auto- matically, but the driver can also choose to change gear manually, either in low and high range.
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Page 334
Instruments and controls Info Display Select the GAUGES menu from the display to view information on Geartronic (applies to both a stationary vehicle and one in mo- tion). The display provides information on current gear position and which gears are available. -
Page 335: Available Gears
Instruments and controls 3. Available gears The section second from the left of the dis- play shows with arrows the number of lower gears (half steps) that are available (maximum 3 arrows). ∇ The section second from the right of the ∇…
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Page 336: Gear Lever
Instruments and controls Gear lever When engaging a gear, move the gently to the desired gear position. Note! Do not press hard on the lever. The gear will not be engaged any faster. The engine must be running before a gear can be engaged.
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Page 337: Economy/Power (E/P)
Instruments and controls Buttons Changing up/down The spring-loaded three-way switch is used for: • splitter gear changing in manual mode • manual gear changing in automatic mode • selecting reverse gear T4017825 Economy/Power (E/P) There is an economy/power button (E/P) on the gear selector housing.
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Page 338: Starting And Stopping
Starting and stopping Starting instructions The gear lever should be in neutral posi- tion or the engine will not start. When the air pressure to the gearbox is too T3014366 low, a warning will be displayed automati- cally. An icon will appear on the display at the same time as the information lamp comes on.
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Page 339: Automatic Shifting
Driving Automatic shifting The simplest way of driving the vehicle un- der normal conditions is to use automatic (position ”A”). Gear changing takes place automatically and the driver can concen- trate on the actual driving. When changing gear, the system will con- trol the clutch, gearbox shifting and engine acceleration.
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Page 340: Gear Hold
Driving Gear hold This function is used in automatic mode only. The hold function can be used in all for- ward gears (1L to 6H). The hold function marked with an ”H” is located on the gear lever behind position ”A”.
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Page 341
Driving Driving programme There are three different driving pro- grammes: • economy • power • braking Economy The is always active when starting the mo- tor (showed with an E in the display). The economy programme gives priority to fuel economy and is used when driving under normal conditions. -
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Driving Kick-down. Kick-down is activated by pressing the ac- celerator pedal all the way down (position ”B”). Kick-down will often result in a lower gear being engaged so that the en- gine works at a higher speed. This is possible in both economy and power pro- grammes but not in hold position. -
Page 343: Manual Shifting
Driving Manual shifting You can select to drive only with manual shift or ”take over” from the automatic shifting system whenever necessary. The gear lever is used like a normal gear lever except that there is no clutch pedal. When engaging a gear, push the gear lever gently towards the desired position.
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Page 344: Reverse/Crawl Gears
Driving Reverse/crawl gears To prevent reverse or crawl gears being en- gaged unintentionally, the gear lever has a resistance built in. Reverse gears The gearbox has four reverse gears (rL, rH, RL, RH). The vehicle must be stationary before the reverse gear can be engaged. Moving the gear lever to position ”R”…
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Page 345: Crawl Gears
Driving Crawl gears The gearbox has two crawl gears (cL and cH). T4014983 komp-gbr 1:345…
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Page 346: Starting Uphill/Downhill
Driving Starting uphill/downhill Consideration must be taken to the incline of the hill and the gross weight of the vehi- cle/combination when selecting starting gear on hills. • The vehicle can be kept still using the parking brake or trailer brake. •…
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Page 347: In Case Of Gearbox Malfunction
Driving In case of gearbox malfunction The Geartronic system is equipped with a limp-home function that makes it possible to drive a short distance if there is a fault in the gearbox or clutch position sensor. Note! The limp-home function should only be used for short distances.
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Page 351: Table Of Contents
Index Index Hold function ..8 Air pressure, gearbox ..6 Info Display ..2 Automatic shifting ..7 Instruments and controls .
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Operating Instructions All wheel drive 4×4, 6×6 T0010208 komp-gbr 1:397… -
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Page 399: Table Of Contents
Contents Front wheel drive …………….1 Engaging front-wheel drive on 6×6 ………… 1 Engaging front-wheel drive on 4×4 ………… 1 Differential lock ………………. 2 Engaging the differential locks on 6×6 ……….2 Engaging the differential lock on 4×4 ……….4 komp-gbr 1:399…
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Page 401: Front Wheel Drive
Front wheel drive Engaging front-wheel drive on 6×6 1 Make sure none of the wheels are spin- ning 2 Engage the differential lock between the rear axles. The control lamp on the instrument panel will come on. T4017789 3 Move the front-wheel drive switch to its bottom position.
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Page 402
Differential lock Engaging the differential locks on 6×6 Warning! Engage the differential lock just before Drive carefully once the dif- reaching the slippery surface and disengage ferential lock is engaged. Never turn it once you have past the slippery surface. corners on firm ground with the differ- ential lock engaged. -
Page 403
Differential lock 5 Move the front-wheel drive switch to its bottom position. The control lamp on the instrument panel will come on. T4015829 6 Engage the differential lock between the front wheels. The control lamp on the instrument panel will come on. 7 Release the clutch pedal 8 Drive away from the slippery area 9 Release the accelerator… -
Page 404: Engaging The Differential Lock On 4X
Differential lock Engaging the differential lock on 4×4 Warning! Engage the differential lock just before Drive carefully once the dif- reaching the slippery surface and disengage ferential lock is engaged. Never turn it once you have past the slippery surface. corners on firm ground with the differ- ential lock engaged.
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Page 405
Differential lock 5 Engage the differential lock between the front wheels. The control lamp on the instrument panel will come on. 6 Release the clutch pedal 7 Drive away from the slippery area 8 Release the accelerator 9 Disengaging the differential locks T4015830 The differential lock between the front wheels will be disengaged if the differential… -
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Operating Instructions Volvo’s Swap body undercar- riage T9007993 komp-gbr 1:481… -
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Page 483: Table Of Contents
Contents Swap body ……………….. 1 Fetch the swap body …………….1 Leave the swap body …………….6 Container ………………..9 Fetch a container …………….. 9 Deliver a container …………….12 komp-gbr 1:483…
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Swap body Fetch the swap body 1 Check that the load is secure 2 Check that the centre of gravity of the load is in conformity with the vehicle’s ca- pacity 3 Position the vehicle exactly in front of the platform’s main members or guidance tunnel 4 Position the guiding members correctly on the vehicle… -
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Swap body 6 Open all four container locks on the vehicle T9007931 7 Lower the lock pins with the switch in the cab T9007932 1:486… -
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Swap body 8 Lower the vehicle with the air suspension so that when reversing there will be 50 mm clear space between the vehicle and the platform T9007934 9 Carefully reverse the vehicle in under the platform 10 Stop when the container locks on the vehicle are under the lock holes in the platform 11 Raise the vehicle with the air suspension… -
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Swap body 12 Raise the lock pins with the switch in the cab T9007995 13 Lock the container locks by turning them 90 T9007933 14 Put the support legs in the transport position 1:488… -
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Swap body 15 Lower the lock pins with the switch in the cab in order to lock the platform on the vehicle T9007994 16 Put the air suspension in the driving po- sition 17 The vehicle is ready to be driven away T7008396 komp-gbr 1:489… -
Page 490: Leave The Swap Body
Swap body Leave the swap body 1 Check that the place where the platform is to be put is flat and will take the weight of the platform 2 Position the vehicle in the correct place for setting down 3 Raise the vehicle with the air suspension 4 Raise the lock pins with the switch in the T9007997 5 Position the platform’s support legs in the…
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Swap body 7 Unlock the container locks T9007931 8 Lower the vehicle with the air suspension so that there is 50 mm clear space between the vehicle and the platform T9007934 komp-gbr 1:491… -
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Swap body 9 Lower the lock pins with the switch in the cab T9007932 10 Carefully drive straight forward out from under the platform until the vehicle is completely outside the platform 11 Put the air suspension in the driving po- sition 12 The vehicle is ready to be driven away T7008396… -
Page 493: Fetch A Container
Container Fetch a container 1 Position the guiding members for the swap body in the holders so that a con- tainer can be positioned on the vehicle T0010207 2 Raise the lock pins with the switch in the T9007995 komp-gbr 1:493…
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Page 494
Container 3 Check that all four container locks are open T9007931 4 Raise the air suspension to its highest level so that the chassis will not be dam- aged when the container is lifted on 5 The container is lifted on 6 Lock the container locks T9007933 1:494… -
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Container 7 Lower the lock pins with the switch in the cab 8 The vehicle is ready to be driven away T9007994 komp-gbr 1:495… -
Page 496: Deliver A Container
Container Deliver a container 1 Lower the air suspension to its lowest level so that the chassis is not damaged when the container is lifted off 2 Raise the lock pins with the switch in the T9007997 3 Unlock the container locks 4 The container is lifted off 5 The vehicle is ready to be driven away T9007931…
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Operating Instructions Hydraulic kit T0010289 komp-gbr 1:501… -
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Page 503
Connecting to trailer Connect the trailer Connect electric connections Connect hydraulic hose Adjust correct pressure with the switch in the cab. The indicator lamp in the switch will come on when high pressure is se- lected. T0010290 Important! Use the correct hydraulic out- Switch for selecting the correct let. -
Page 504
Tipping the platform Pull the catch forward and lift the lever to tip the platform. T9007845 Pull the catch forward and press down the lever to lower the platform. T9007846 Release the lever to stop the platform. The lever will spring back to the centre position. T9007847 1:504… -
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Page 683: Table Of Contents
Table of Contents Table of Contents …………….i System Overview …………….1 Using the Radio …………….2 Security Code ……………..2 Power On/Off ……………..2 Language ………………3 Country Frequency Selection ………….3 Display Illumination……………3 Clock………………..4 Displaying the Time ……………4 Setting the Clock …………….4 12- or 24-Hour Format ……………4 Setting Time of Day …………..4 Alarm Clock and Timer…………..5 Setting the Alarm Clock ………….5…
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Page 684: Table Of Contents
Band Select……………….11 Weather Band …………….11 Longwave Band …………….11 Tune ………………..11 Seek ………………..12 Seek Sensitivity — FM and AM (U.S. Frequency bands only)…12 Scan ………………..12 RDS (Radio Data System) Features……….13 Alternate Frequency Switching (AF) ……..13 Setting FM Memory (European programmed radio frequencies only)……13 Traffic Program (TP) …………..14…
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Page 685: Table Of Contents
Change Cassette Side …………..23 Model VR 100 …………….23 Model VR 200 and VR 400…………23 Stop and Eject …………….24 Model VR 100 …………….24 Model VR 200 and VR 400…………24 Pause…………………24 Model VR 100 …………….24 Fast Forward and Rewind………….24 Model VR 100 …………….24 Model VR 200 and VR 400…………24 Radio Monitor Function ……………24 Next Music Search (Except Model VR 100) …….25…
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Page 686: Table Of Contents
Repeat Track Function …………..31 Repeat CD Function …………..31 Random Track Function ……………32 Random CD/Track Function …………32 Scan Tracks Function …………..33 Scan CDs Function……………33 Infrared Remote …………….34 Power On/Off …………….34 Volume………………34 Mute………………..34 Radio Select………………34 Radio Tune ……………….34 Radio Seek………………34 Radio Presets …………….34 Cassette Select…………….35 CD Select (Single, Integrated CD)……….35 Track Select ………………35…
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Page 687
System Overview Four models of the radio are available: • AM/FM/Mechanical Cassette – Model VR 100 • AM/FM/Logic cassette with exter- Model VR 100 nal CD changer capability – Model VR 200 • 1-Din AM/FM/CD player with external CD changer capability –… -
Page 688: Using The Radio
(i.e. Note: Contact your local dealer regard- FM, CD, etc.) and is ready to use. ing your security code if lost. If the code is entered incorrectly, you When the radio power is first turned on can try 2 more times.
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Page 689: Country Frequency Selection
Using the Radio 3 Language Country Frequency Selection Different countries broadcast on different To select the desired Radio Data System sets of radio frequencies. You can select (RDS) Program Type Function (PTY) from several different country-specific display language, turn the radio off, radio frequency bands.
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Page 690: Displaying The Time
4 Clock Note: When the European frequency is Clock selected, 24-hour format is selected Displaying the Time automatically; however, it can be changed by following the previous steps. When the ignition is on, the time of day Likewise, when Non-European frequen- is displayed, even when the radio is off.
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Page 691: Alarm Clock And Timer
Clock 5 Alarm Clock and Timer Alarm Clock On / Off / Snooze To turn the alarm on or off, press and (Except Model VR 100) hold the SELECT knob for 3 seconds Setting the Alarm Clock until “12/24” is displayed, then turn the To set the alarm clock, SELECT knob until “ALARM”…
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Page 692: One-Hour Timer
6 Clock One-Hour Timer You can set the radio to play for one hour and then automatically turn off. To turn the radio on for another hour, with the ignition off, press the VOL- UME knob. After 1 hour of play, the radio will turn off.
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Audio Controls Balance Control The bass and treble audio settings apply To adjust the left/right balance, to all radio modes (AM/FM, LW or WX, cassette and CD). A separate set of the following audio adjustments can be stored for each mode. -
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8 Audio Controls Treble Control Midrange Control (Model VR 400 only) Press AUD repeatedly Turn VOLUME to to display TREB. adjust TREBLE. Press AUD repeatedly Turn VOLUME to to display MID. adjust MIDRANGE. Turn SELECT to adjust TREBLE. Turn SELECT to adjust MIDRANGE.
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Page 695: Or 4-Speaker Select
Audio Controls 9 TALK: This mode limits the fre- 2- or 4-Speaker Select quency response and delays audio Depending on the radio speaker installa- from the rear speakers compared to tion in your vehicle, 2- or 4-speaker out- the front speakers. This effect is put can be selected.
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Page 696
10 Audio Controls To change the degree of effect for the To turn on Speed-Dependent Volume, selected simulation Press and hold to display 12/24. Press AUD to scroll Turn VOLUME to RSIM # to change the increase or decrease degree of effect. effect. -
Page 697
MODE for 3 seconds display AM_MW. Tune until beep to select AM_MW. In any tuner mode (AM, FM, WX or LW) Weather Band The National Oceanic and Atmospheric Administration (NOAA) of the U.S. Department of Commerce provides con- tinuous broadcasts of taped weather messages. -
Page 698
(U.S. Frequency bands only) seconds, the manual tune function is cancelled and the SELECT returns to its In FM and AM tuner modes, the sensi- default function. tivity of the Seek function can be adjust- ed to stop at stations with weaker or Seek stronger signals. -
Page 699: Rds (Radio Data System) Features
After 5 seconds, While in FM Mode, press and hold TUNE the audio mutes again and the radio con- for 3 seconds to display AF-ON.
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Page 700: Traffic Program (Tp)
14 Tuning the Radio button for 5 seconds while in FM mode. The radio also will automatically start an FM Memory search any time you Seek a Press to turn on. [TP] icon will display. TP station when AF is off, or Seek a TP station when the radio is not tuned to an RDS station.
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Page 701: Traffic Announcement Volume
Tuning the Radio 15 Traffic Announcement Volume Program Type Function You can adjust the volume of all Traffic (PTY) Announcements by adjusting the volume To select a particular type of music pro- while an announcement is being heard. gramming (Jazz, Sports, Country, etc.), When the next announcement is received, the volume will automatically increase to this volume.
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Page 702
16 Tuning the Radio European Program Type List The PTY listing is shown below: EUROPEAN PTY LISTING CODE TYPE ENGLISH FRENCH GERMAN NO TYPE NO PTY RIEN TPY KEIN PTY NEWS NEWS INFOS NACHRICH CURRENT AFFAIRS AFFAIRS MAGAZINE AKTUELL INFORMATION INFO SERVICES INFO… -
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Tuning the Radio 17 EUROPEAN PTY LISTING (continued) CODE TYPE ENGLISH FRENCH GERMAN LEISURE LEISURE LOISIRS REISEN MUSIC JAZZ M JAZZ JAZZ MUSIC COUNTRY COUNTRY COUNTRY NATIONAL MUSIC NATION M M NATION NATIONAL OLDIES MUSIC OLDIES RETRO OLDIES FOLK MUSIC FOLK_M FOLKLORE FOLKLORE… -
Page 704: North American Pty Listing
18 Tuning the Radio ITALIAN & SPANISH PTY LISTINGS (continued) CODE TYPE ITALIAN SPANISH PHONE-ON TELEF. CONSULTA TRAVEL VIAGGI VIAJES LEISURE HOBBY OCIO JAZZ JAZZ JAZZ COUNTRY COUNTRY FOLKLORE NATIONAL MUSIC MUS.ITAL M. NCNAL OLDIES MUSIC OLDIES M_AYER FOLK MUSIC M_FOLK M_FOLK DOCUMENTARY…
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Page 705: Program Type Interrupt
Tuning the Radio 19 NORTH AMERICAN PTY LISTING (continued) CODE TYPE ENGLISH FRENCH SPANISH LANGUAGE LANGUAGE LANGUE IDIOMAS RELIGOUS MUSIC REL_MUSC MUS_REL MUS_REL RELIGOUS TALK REL_TALK CAU_REL CHRL_REL PERSONALITY PERSNLTY PERS PRSONAJE PUBLIC PUBLIC PUBLIC PUBLICA COLLEGE COLLEGE UNIV. UNIVER 24-28 SPARE BLANK…
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Page 706: Radio Text (Rt)
• To look for identical and similar gramming. stations, choose “ACPT VAR” (in To enable a news interrupt, while in FM US) or “REG OFF” (in Europe). mode, • To look for only identical stations choose “RJCT VAR”…
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Page 707: Accessing The Preset Stations
Accessing the Preset Model VR 100 has 12 FM, 12 AM and 6 Stations WX preset channels (U.S. models only) or 6 LW preset channels (European models only).
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Page 708: Auto-Store Presets
To automatically store the strongest 18 Emergency Broadcasts while a broad- stations available (12 stations for Model cast is being heard. When the next VR 100) as presets, (AM, FM, WX or Emergency Broadcast is received, the LW): volume will automatically increase to this volume.
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Page 709
MODE button, the Model VR 100 radio will display “NO TAPE” and To play the opposite side of a playing return to FM mode. cassette, press the RW and FF buttons at Cassette Tightening and the same time. -
Page 710: Stop And Eject
24 Using the Cassette Player Stop and Eject To activate Rewind, press the Rewind button until “<< REV” is dis- Model VR 100 played. To cancel Fast Forward or To eject the cassette, press the EJECT Rewind, press the same button again. button .
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Page 711: Next Music Search
Using the Cassette Player 25 Next Music Search Previous Music Search (except Model VR 100) (except Model VR 100) Most cassettes have blank space between To rewind to the previous blank space on each selection. You can use Next Music the cassette, Search to find these pauses, allowing you to find the beginning of the next selection.
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Page 712: Dolby Noise Reduction
26 Using the Cassette Player Never touch the cassette head with mag- Dolby Noise Reduction netic or hard objects. (Models VR 200 and VR 400) Do not lubricate the player mechanism. Enabling the Dolby B-type noise reduc- tion function during cassette playback Do not use cassettes that are longer than will reduce background noise on tapes 90 minutes (C-90).
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Page 713
Using the Cassette Player 27 Note: Do not release the AUD button before “CLN RST” is displayed to reset the clean condition. If you experience poor sound quality from your cassette player, try playing a different cassette tape to see if the tape or tape player is at fault. -
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If you select the CD mode while no CD is loaded, the radio will display “NO Turn counter clockwise to CD” and return to FM mode. skip backward. CD Eject Continue to turn the knob and the play-… -
Page 715: Repeat Play Function
Compact Disc (CD) Player 29 Repeat Play Function Fast Forward To repeat the current track, To activate Fast Forward, Press until RPT is displayed to REPEAT current track. Press and hold to FAST FORWARD. Press to cancel After 3 seconds, the CD begins to fast REPEAT.
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Page 716: Cd Player
30 Compact Disc (CD) Player Scan Tracks Function (CD Player) The Scan Tracks function plays the first 10 seconds of each track in order. To activate this function, Press until SCN T# is displayed to scan tracks. To cancel the scan, Press and hold to cancel scan.
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Page 717: Repeat Cd Function
Using the CD Changer 31 Using the CD Changer The RPT icon is displayed. To cancel the Repeat CD function, (CDX) (CDX not compatible with Radio Model VR100) Press RPT twice to cancel REPEAT. CD Changer Select Repeat CD Function To replay the current CD, Press MODE until CDX is displayed.
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Page 718: Random Track Function
32 Using the CD Changer Random Track Function Random CD/Track Function To play chosen tracks randomly on the To play chosen tracks randomly from all current CD, CDs, Press and hold SELECT Turn to display RND. Press and hold SELECT Turn to display RND.
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Page 719: Scan Cds Function
Using the CD Changer 33 Scan Tracks Function Scan CDs Function The Scan Tracks function plays the first The Scan CDs function plays the first 10 10 seconds of each track on the current seconds of the first track of each CD in CD.
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Page 720
34 Infrared Remote Infrared Remote (Accessory) The infrared remote can be used to con- trol all models except Model VR 100. Power On/Off Press the POWER button to turn the receiver on or off. The vehicle must be turned on. Volume Press the “+”… -
Page 721: Track Select
Infrared Remote 35 Cassette Select CD Changer Select Press the cassette/CD button Press the CD changer button until “CASS” is displayed. until the CD changer symbol and track “TAPE_A” or “TAPE_B” is displayed, number are displayed. The last selected depending on which side of the tape is CD and track begin to play and the track playing.
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Page 722: Steering Wheel Controls
36 Steering Wheel Controls Steering Wheel Controls The Steering Wheel Controls allow you to keep your hands on the wheel while controlling many radio functions. Steering Wheel Controls are not avail- able with Model VR 100. Volume Press the “ + ” button to raise the vol- ume or press the “—”…
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Page 723: Switched Auxiliary Outputs
Outputs Note: The features below are applicable Press and hold for at least 5 seconds. only with certain optional equipment. See an authorized Volvo dealer for The radio will return to the previous details. operating mode. Switched Auxiliary Outputs Selecting Speakers for Auxiliary…
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Page 725: Table Of Contents
Cassette………..24 CD Select……….28 Fast Forward — CD……29 Canceling a Next/Previous Music ..Fast Reverse — CD……29 Search ……….25 FM Memory ……..14 Cassette Clean Indicator….26 Cassette Fast Forward/Rewind — Infrared Remote……..34 Steering Wheel Control ….36 Cassette player – Using….23 Cassette Select……..23 Language ……….3…
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Page 726: Table Of Contents
40 Index Seek Sensitivity – FM and AM ..12 Selecting Speakers for Auxiliary Pause……….24 Audio ……….37 Power On/Off ……..2 Setting FM Memory (European)..13 Power On/Off — Infrared Remote ..34 Setting the Alarm Clock …..6 Presets……….21 Setting the Clock ……..4 Preset Scan ……..21 Setting Time of Day ……4…
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Page 739: Table Of Contents
Contents Getting started ………………1 Switch on the telephone …………..1 Switch off the telephone …………..1 Insert the SIM card …………….1 Enter your PIN code…………….2 Change language …………….. 2 Telephone mode: …………….. 3 Calling ………………..4 Making a call ………………
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Getting started Switch on the telephone Turn the ignition key to the driving position or radio position Hold in ON/OFF until the green lamp in the button lights T3014429 Switch off the telephone Hold down ON/OFF until the telephone switches off. The green lamp in the button goes out. -
Page 742: Enter Your Pin Code
Getting started Enter your PIN code. A PIN-code is sometimes activated when the SIM-card is first fitted. You must enter PIN code: your PIN code in order to use the tele- phone. This code must be entered every time the telephone is switched on. This function can be switched off in menu 5.4 (see “Menus”…
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Page 743: Telephone Mode
Getting started Telephone mode: Once the telephone has been switched on, Telephone mode: the driver’s display will show information concerning the telephone; Return to information mode by pressing NO on the keypad or from the steering Operator wheel by pressing the ESC stalk switch. |<<…
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Page 744: Making A Call
Calling Making a call 1Go to telephone mode (YES) Operator |<< Memory Menu >>| 2 Dial the number, including the area code If incorrect: Number: • Erase the last digits dialled using CLR 0123456789 • Erase a digit in the middle of a num- ber by scrolling using the arrows until the cursor is directly under the digit and then pressing CLR.
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Page 745: Finishing A Call
Calling Finishing a call Press NO or hang up the receiver. The sound system will return to the same volume as before the call. T3014427 Making an emergency call It is always possible to make an emergency Emergency call position: call, even without the ignition key or SIM card.
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Page 746: Telephone Book
Calling Telephone book The telephone book holds 99 names and number. Additional names and numbers can be stored on the SIM card. Search the telephone book Telephone mode: Go to telephone mode Press << Press YES Operator Scroll through the numbers until you |<<…
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Page 747: While Making A Call
While making a call Change volume The volume can be adjusted using + and — on the steering wheel. T6008661 Respond to call waiting during a call Press YES to answer the call. Press NO to ignore the call. The engaged signal sounds when calling.
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Page 748
Managing messages There are other message functions apart from the ones described. See “Menus, overview” page 13 for a list of options available in menu 2, Messages. It is not possible to manage messages whilst driving. Writing and sending messages 1Go to telephone mode (YES) Operator |<<… -
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Managing messages 6 Type the message: But- Character Select the key marked with the letter you wish to type. Press once to select the first [ ] 1 -? ¿! ¡,.: » ’ ( ) letter, twice for the second and so on. a b c 2 ä… -
Page 750: Reading Messages
Managing messages Reading messages An envelope symbol shown in the display indicates that a message has been received. Operator |<< Memory Menu >>| 13:30 0007658.8 km 1 Go to menu 2, ”Messages” 2 Press YES Menu |<< Messages >>| 3 Go to menu 21, ”Read” 4 Press YES Menu |<<…
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Page 751
Managing messages 9 Select between erasing, answering, edit- ing, sending, calling the sender or saving the number. text. 10 Press YES to select |<< Erase >>| Press NO to ignore the alternatives. Press NO several times or hold NO to re- turn to telephone mode. -
Page 752: Scroll Between The Menus
Menus Scroll between the menus Go to telephone mode (YES). Press >> to Example: access the menus. Currently in telephone mode and wish to change ringing signals. • Scroll between the side menus using >> and << Press >> to access the menus. Scroll using >>…
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Page 753: Menus, Overview
Menus Menus, overview Only a few menus are accessible whilst driving. Menu Comments 1 Call log Information on incoming and outgoing calls is stored here. Missed calls Select between calling, saving or erasing each number. Received calls Select between calling, saving or erasing each number. Dialled calls Select between calling, saving or erasing each number.
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Page 754
Menus Menu Comments 2 Messages If Dynafleet is on, the menu ”Messages” will be locked and all message handling must take place via Dynafleet. Read Read messages are marked R, new unread marked N and saved messages marked S. Each message can be erased, answered, changed and sent. -
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Menus Menu Comments 3 Edit memory Adding a name and a telephone number. Select save in the telephone memory or in the SIM card memory. Search Search using the first letter or first few letters of a name. Choose to answer, erase, copy or move the number. Copy- ing the number so that it is stored in both the telephone memory and in the SIM-card memory. -
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Menus Menu Comments 4 Call functions Send number Select whether the telephone number is to be displayed along side the sender when ringing out. Call waiting Choose whether to answer other calls while talking in the telephone. Auto-answer Select whether the telephone automatically answers all in- coming calls. -
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Menus Menu Comments 5 Settings Factory settings Resets the telephone to the factory settings (affects lan- guage, operator, ring volume, ring signal, button click, speed-dependent volume, radio auto-mute, Dynafleet) Operator Select whether the telephone should search for another op- erator when the correct one is not found or whether to select the operator manually. -
Page 758: No Display
Troubleshooting No display The telephone will function even if it is not in contact with the display. To dial a num- ber, enter the number and press YES. Damaged handsfree or receiver If handsfree does not work the telephone automatically switches off the handsfree function and only the receiver can be used.
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Index Index Menus … . 12 jump directly to a ..12 Answer … . 4 overview . -
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Operating Instructions Refrigerator box T0010493 komp-gbr 2:235… -
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Safety regulations • • Under no circumstances interfere with Never use detergent which contains the refrigerant circuit abrasive agents, acid or solvent • • The refrigerator box is not intended for When the refrigerator box is to be dis- storing corrosive material or solvent carded a specialist should be consulted •… -
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Starting the refrigerator box Hold down the switch marked ”ON/OFF” (1) for about 1 second. The green light diode (2) lights up and the compressor starts. The compressor will only start when the battery voltage exceeds 24.2 Volts. If the battery voltage is lower than this, the green light diode (2) begins to flash. -
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C5W 24V SV 8.5. Fault tracing If the refrigerator box does not work, first action. If the fault persists, contact your check that the voltage protector has not ac- Volvo dealer. tivated. See “Voltage protector” page 3 for komp-gbr 2:239… -
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Tips on saving energy • • Let warm goods cool down properly Do not keep the refrigerator/freezer before you put them in the refrigerator space at too low a temperature • Do not open the lid unless it is neces- •… -
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Page 771: Safety Instructions
Safety instructions • • Do not open the refrigerant circuit un- Never use a cleaning agent containing der any circumstances polish, acid, lye or solvent • • The refrigerator is not intended to be When the refrigerator is scrapped an used for the storage of corrosive mate- expert must be consulted to recycle the rial or solvents…
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Page 772
Switch on the refrigerator Hold the switch marked ”ON/OFF” (1) in for approximately 1 second. The green LED (2) comes on and the compressor starts. The compressor only starts if the battery voltage exceeds 24.2 Volts. If the battery voltage is lower the green LED (2) will start to flash. -
Page 773: Tilting The Cab
The bulb is replaced by removing Fault-tracing If the refrigerator does not function first corrective action. If the fault remains con- check that the voltage switch has not tact your Volvo dealer. tripped. See “Voltage switch” page 3 for komp-gbr 2:247…
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Energy conservation tips • • Allow warm items to cool thoroughly Do not open the door more than nec- before putting them in the refrigerator essary • • Defrost as soon as ice begins to form Never leave the door open on the walls of the refrigerator •… -
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Operating Instructions Ladder T8008441 T8008440 Warning! Important! Fix the ladder securely. Never climb the ladder when it is installed on the cab. FM, FH, Tab 2 komp-gbr 2:251… -
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Fold out the side underrun protection Pull up the pins Fold out the side underrun protection Note! Do not pull the side skirt T0010429 Remove the side underrun protection Fold out the side underrun protection Remove the light if mounted in the side skirt Undo the cable holding the side under- run protection… -
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Lower the wheel First check that the tensioning band • is mounted • is complete, including the seam • has a knot in the roll • is properly coiled on the roll Tighten the band if necessary. T0010180 Stand outside the wheel’s radius Loosen all four nuts. -
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Lift up the wheel First check that the tensioning band • is mounted • is complete, including the seam • has a knot in the roll • is properly coiled on the roll Tighten the band if necessary. T0010181 If the vehicle has a side underrun guard or chassis fairing, use the inner hole (A) on the holder. -
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”MIN” marking Consistency of the grease NLGI 00 or NLGI 000 System volume Tractor ……approx. 2.7 kg Other ……approx. 6 kg For more detailed information concerning approved grease types contact an authorised Volvo dealer. komp-gbr 3:157… -
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An exhaust extractor hose must be connected to the exhaust opening if the engine is to be driven in an enclosed space. Important! With each oil change the filter insert should be taken out, cleaned and turned. Contact a Volvo workshop for service. komp-gbr 3:159… -
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Модели Volvo
Инструкции по эксплуатации и руководства по ремонту автомобилей в формате PDF типографского качества
Карьерный самосвал Volvo FMX
Характеристики грузовика Volvo FMX:
Полная масса:
18–50 тонн
Высота шасси:
1000–1240 мм
Двигатели:
D11A: 330, 370 л.с.
D11B: 350, 390, 430 л.с.
D11C: 330, 370, 410, 450 л.с.
D13A: 400, 440, 480 л.с.
D13C: 380, 420, 460, 500 л.с
VOLVO FM9 Руководство по ремонту
Издательство:
Терция
Руководство по ремонту двигателя, сцепления, коробки передач, мостов, рулевого управления, тормозной системы, подвески и электрооборудования грузовых автомобилей Volvo FM9.
СОДЕРЖАНИЕ КНИГИ РУКОВОДСТВО ПО РЕМОНТУ VOLVO FM9
ВЕДЕНИЕ 3
ГЛАВА 1. ДВИГАТЕЛЬ
Общие характеристики 4
Снятие/установка двигателя 5
Головка блока цилиндров
Проверка компрессии в цилиндрах 8
Снятие головки блока цилиндров 9
Проверка под давлением 11
Установка головки блока цилиндров 12
Замена пробки канала охлаждающей жидкости 17
Клапаны 17
Замена кольца седла клапана 18
Проверка износа направляющей втулки клапана 18
Замена направляющих втулок клапанов 19
Проверка втулок клапанных коромысел19
Ремонт коромысла 20
Регулировка клапанов и насос-форсунок 21
Впускные клапаны (EPG) 21
Насос-форсунка 22
Регулировка выпускных клапанов двигателей с EPG 23
Регулировка выпускных клапанов (VEB)23
Блок цилиндров
Замена гильз и поршней 25
Фрезерование гнезда под гильзу цилиндра 28
Очистка резьбовых отверстий блока двигателя 30
Подвижная система двигателя
Коренные подшипники коленчатого вала 30
Шатунные подшипники 31
Задний сальник коленчатого вала 32
Передник сальник коленчатого вала 33
Замена маховика 33
Центрирование маховика двигателя 34
Замена направляющего подшипника маховика 34
Замена зубчатого венца маховика 34
Датчик маховика двигателя 35
Механизм распределительных шестерен
Прокладки крышки распределительного механизма 36
Замена герметика распределительной пластины 39
Замена корпусов подшипников распределительного вала 39
Замена шестерен 40
Система смазки
Масляный поддон 42
Масляный радиатор, проверка под давлением 43
Замена масляного фильтра 43
Замена масляного насоса 43
Элементы блока фильтрации 44
Замена предохранительного клапана 44
Замена перепускного клапана масляного фильтра 45
Замена управляющего клапана масляного радиатора 45
Замена редукционного клапана 45
Замена перепускного клапана полнопоточного масляного фильтра 46
Замена клапана открытия, охлаждение поршня 46
Замена управляющего клапана, охлаждение поршня 46
Система питания
Замена топливного фильтра 48
Прокачка топливной системы 48
Замена топливоподкачивающего насоса 48
Замена ручного насоса для прокачки топливной системы 49
Замена электрического насоса для прокачки топливной системы 49
Медная втулка насос-форсунки 51
Замена насос-форсунки 53
Замена шарового гнезда насос-форсунки 56
Система наддува
Турбокомпрессор 57
Исполнительный механизм для перепускного клапана 57
Электромагнитный клапан VEB 58
Регулирующий клапан VEB 58
Система охлаждения
Проверка системы под давлением 59
Промывка системы 60
Насос системы охлаждения 61
Термостат 61
Термостатический вентилятор 62
Контрольные параметры 63
Моменты затяжки 77
ГЛАВА 2. СЦЕПЛЕНИЕ
Замена диска сцепления 86
Проверка 88
Проверка износа сцепления 88
Замена вилки привода сцепления 89
Замена рабочего цилиндра привода сцепления 89
Ход педали сцепления 90
Продувка гидравлической системы привода сцепления 91
Контрольные параметры 92
Моменты затяжки 92
ГЛАВА 3. КОРОБКА ПЕРЕКЛЮЧЕНИЯ ПЕРЕДАЧ
Снятие и установка 94
Основной картер 97
Ремонт валов
Первичный вал 101
Вторичный вал 103
Промежуточный вал 111
Масляный насос 112
Сборка основного картера 113
Демультипликатор 117
Разборка синхронизатора 119
Замена сателлитов 119
Сборка сателлитов 120
Сборка синхронизатора 120
Сборка демультипликатора 120
Регулировка цилиндра демультипликатора 121
Окончательная сборка 121
Ремонт корпуса селектора 122
Передаточные числа 124
Контрольные параметры 124
Моменты затяжки 126
ГЛАВА 4. ЗАДНИЙ МОСТ
Снятие картера главной (конечной) передачи 129
Центральный редуктор (дифференциал) 129
Установка картера главной передачи.140
Контрольные параметры 141
Моменты затяжки 141
ГЛАВА 5. ПЕРЕДНИЙ МОСТ
Снятие и установка передней оси 143
Ремонт поворотного кулака 144
Контрольное измерение осевого зазора поворотного кулака 149
Контрольное измерение радиального зазора во втулке поворотного шкворня 149
Контрольные параметры 151
Моменты затяжки 151
ГЛАВА 6. РУЛЕВОЕ УПРАВЛЕНИЕ
Снятие и установка картера рулевой передачи 153
Проверка и регулировка клапанов ограничения давления 155
Проверка максимального значения 155
Проверка внутреннего расхода 155
Заполнение и продувка гидравлической системы 156
Регулировка угла наклона и высоты рулевого колеса 156
Замена троса механизма блокировки. 156
Замена рулевой колонки 157
Контрольные параметры 159
Моменты затяжки 159
ГЛАВА 7. ТОРМОЗНАЯ СИСТЕМА
Снятие/установка суппорта 160
Замена тормозных колодок 161
Замена тормозного диска переднего колеса 161
Измерение коробления поверхности тормозного диска 165
Замена шлицевого кольца ABS 165
Контрольные параметры 170
Моменты затяжки 173
ГЛАВА 8. ПОДВЕСКА
Механическая подвеска 174
Пневматическая подвеска 176
Пневматическая подвеска с электронным управлением 176
Блок управления 177
При работе на автомобилях ADR 177
Пульт дистанционного управления 177
Переключатель управления 178
Переключатель оси 178
Переключатель регулировки 179
Кнопка памяти 179
Возврат к заводской установке 179
Положение блокировки 179
Блок электромагнитных клапанов 181
Датчик уровня шасси 182
ГЛАВА 9. ЭЛЕКТРООБОРУДОВАНИЕ И СИСТЕМА КОНДИЦИОНИРОВАНИЯ
Электрооборудование 186
Система кондиционирования 187
Перечень элементов электрических схем 187
Обозначение цветов 197
Перечень сокращений 197
Электрические схемы 199
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