Инструкция по эксплуатации jcb 541 70

Download PDF JCB 541-70 TELESCOPIC HANDLER Service Repair Manual

Short Description

Models Covered:

This Service and Repair Manual is for the following models:

JCB 54170 TELESCOPIC HLER

Information Includes In This JCB 541-70 TELESCOPIC HANDLER Service Repair Manual PDF

This service manual covers the following topics for JCB 54170 TELESCOPIC HLER:

1. Safety information
2. General torque information
3. Specifications manual
4. Systems operation, testing, and adjusting
5. Disassembly and assembly manual
6. Troubleshooting introduction
7. Electrical troubleshooting
8. Mechanical troubleshooting
9. Performance troubleshooting
10. OEM systems troubleshooting
11. Operation and maintenance
12. Electrical schematic
13. And much more.

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AGRI LOADALL 531-70/535-95/536-70LP/541-70Gross power: 81kW/109hp – 108kW/145hpLift capacity: 3,000kg – 4,000kgLift height: 6.2m – 9.5m

A Proud Agricultural HeritageSince 1977 JCB have revolutionised material handling within the agricultural sector.JCB developed the first dedicated agricultural telehandler that transformed loading,lifting, placing and moving bulk material.Today, JCB continue to revolutionise the industry by introducing the AGRI Pro withthe new DualTech variable Transmission (vT), the world’s first 2-in-1 transmission,designed specifically for agricultural telehanders. The DualTech vT combines thesuperior high-speed efficiency and towing ability of a JCB Powershift Transmissionwith the low-speed control advantages of hydrostatic drive.JCB Loadalls cater for every farming requirement – Farmers can choose between theAGRI, AGRI Plus, AGRI Super and new AGRI Pro models. All variants have a numberof renowned machine innovations, such as our Smart Hydraulics package thatcombine with differing gearbox or engine options designed to give you the bestmachine for your farm.Putting it simply, since 1977 the JCB agricultural telehandler has evolved to answer asimple requirement of the farming community, move more material for less money inthe quickest possible time. That is why, if you are looking for a true agriculturaltelehandler, there is only one.

SMART TECHNOLOGY FROM JCB.JCB’S SMART HYDRAULICS PACKAGE IMPROVES CYCLETIME BY 19% WHILE DELIVERING A 15% REDUCTIONIN THE AMOUNT OF FUEL CONSUMED.Introducing JCB Smart Hydraulics.JCB’s T4i/T4F AGRI Loadalls are enhanced by JCB’snew Smart Hydraulics package. High flow auxiliariesand a seat-mounted servo joystick brings improvedcomfort and productivity. These features are inaddition to JCB’s unique regenerative hydraulicssystem which improve cycle times by up to 19%,while delivering a 15% reduction in the amount of fuelused to move the same amount of material.Also part of the Smart Hydraulics package areend-of-stroke damping on boom lift and retraction,and a new ‘auto’ mode for the boom’s SmoothRideSystem (SRS). The Bucket Control System eliminatesthe need for an operator to make repeated joystickmovements, whilst changing attachments is also easierthanks to an auxiliary hydraulics venting valve, operatedby a button in the cab.Regenerative hydraulics.Hydraulic auxiliary venting.Boom end damping.1 Making the most out of every drop of precious fuel,gravitational forces are harnessed to make boom loweringand retract more energy efficient and productive.2 The cab boasts a pressure release button for frontand rear hydraulic services ensuring quick and safechangeover of attachments.3 Improved material retention and smoother cyclework with boom end damping on lift and retract.SRS4Auto bucket control.High flow auxiliary.Optional Auto SmoothRide System.4 JCB’s auto bucket control technology makes it easierto meter out or fully empty material from your bucket ormanure fork via a feature button on the joystick.5 This option increases the auxiliary power forgreater productivity on attachments demanding highflow. This feature also helps to keep the hydraulicoil cooler.6 Auto SRS engages at speeds of over 2.5mph. Thisimproves load retention and when travelling at speedon roads and fields.AGRI LOADALLS 531-70/535-95/536-70LP/541-70

SMART TECHNOLOGY FROM JCB231564AGRI LOADALLS 531-70/535-95/536-70LP/541-705

ULTIMATE PERFORMANCE, ULTIMATE PRODUCTIVITY.DESIGNED TO MEET AGRICULTURAL DEMANDS, JCB’S LATESTAGRI LOADALL RANGE OFFERS UNPARALLELED PRODUCTIVITY,COURTESY OF SMART HYDRAULICS, SUPERLATIVE PERFORMANCE,VERSATILITY AND EFFICIENCY. EXACTLY WHAT YOU’D EXPECTFROM THE WORLD’S NO. 1 TELEHANDLER MANUFACTURER.JCB’s new efficient EcoMAX T4i/T4F engineproduces its power and torque at low enginespeeds for great responsiveness, and our widerange of Loadall models means you can find theperfect machine for your requirements.Auto Smoothride System (SRS) engages atspeeds of over 2.5mph/4kph. This improvesload retention and comfort (and, in turn,productivity) when travelling at speed onroads and fields. The system can be manuallyengaged with the boom in any position.SRSA revolutionary transmission.1 When it comes to productivity, the new JCB AGRIPro provides the best of hydrostatic and Powershiftgearboxes in one transmission, improving cycle timesmassively by up to 25% when handling and 16% whentowing on the road, compared to competitor machines.A productive machine.2 A JCB AGRI Loadall is extremely manoeuvrable;the compact wheelbase and large steering lock anglessave you valuable time on the farm, especially wherespace is limited.3 4WD is standard, so traction is assured at all times.2WD is available at the flick of a switch too, minimisingtyre wear and fuel use when roading. For added easeof operation the AGRI Pro offers an automaticchangeover from 2WD to 4WD.For improved performance on difficult terrain, opt forlimited slip differential, standard on the AGRI Pro.61AGRI LOADALLS 531-70/535-95/536-70LP/541-7023

ULTIMATE PERFORMANCE, ULTIMATE PRODUCTIVITYProductive controls.AGRI Loadalls have three selectable steer modes.There’s two wheel steer, which is ideal for travelling athigh speed on the road; four-wheel steer for workingin tight spaces; and crab steer for manoeuvring close towalls and farm buildings. Operators can switch modeson the move without having to line the wheels up.4Joystick-mounted manual gear changes means youcan shift gears, speed and direction quickly and easilywith one ergonomic control. AGRI Super and AGRIPro models also benefit from automatic gear changes.With the seat mounted joystick solution standard onSuper and Pro models this gives great rough terrainperformance. Optional on Plus models.5JCB’s auto bucket controltechnology makes it easierto meter out or fully emptymaterial from your bucketor manure fork via a featurebutton on the joystick. Materialis ejected quickly and in acontrolled way.AGRI loadalls are fitted with auxiliary spools asstandard, ensuring they can be used with a wide rangeof attachments, ensuring maximum versatility. The cabnow boasts a pressure release button for the front andrear hydraulic auxiliary services too. A constant flowauxiliary fitted as standard with twin auxiliary optional.67 High flow pipework gives greater flow to theboom, ideally suited to attachments demanding highflow such as silage defacers and straw spreaders.The JCB Q-Fit carriage makes attachmentchanging quick and easy, so choose from ourextensive range of attachments to customiseany machine for all applications.8A selectable transmission dump on the footbrake provides superb multi-functioning andincreased engine speeds during loading orrehandling, whilst the AGRI Pro offers hydrostaticinching capabilities through the brake pedal.84567AGRI LOADALLS 531-70/535-95/536-70LP/541-707

A SOUND INVESTMENT.WE’VE DESIGNED THE JCB AGRI LOADALL RANGE TOPROVIDE SUPREME EFFICIENCY DURING OWNERSHIPAND AGRICULTURAL OPERATION. ALL MACHINES OFFERSUPERIOR RETURN ON INVESTMENT. WITH GREAT FUELEFFICIENCY AND UNPARALLELED RESALE VALUEGUARANTEED. LOW RUNNING COSTS ARE A GIVEN.EcoMAX efficiency.By producing high levels ofpower and torque even atengine speeds as low as 1300– 1400rpm, EcoMAX canprovide fuel-efficient matchingof transmission and hydraulics.3There is only one real test for ourindustry leading fuel economy – reallife customers in real life applications.Over 2.5 million customer machinehours have been monitored to providereal life fuel consumption figures ofonly 5.97 litres per hour.*The 74hp (55kW), 109hp (81kW), 125hp (93kW)and 145hp (108kW) JCB EcoMAX engines are fittedwith a variable speed cooling fan that automaticallyreacts to ambient temperatures, adjusting fan speed tomaximise fuel efficiency and reduce in cab noise levels.1JCB AGRI Loadalls are products of our EfficientDesign programme, the upshot of which is that you canexpect up to 18% fuel savings over our Tier 3/StageIIIA models.2The engine can be remapped to run on lowergradefuels, which means your machine can be resold acrossmany different territories, with a corresponding boost toresidual values.3An LED screen on the dash provides operatorswith useful information such as efficient running, fuelremaining, fuel used since last fill, and current averagefuel consumption figures, with Tier 4 Final/Stage IV thiswill now also show Diesel Exhaust Fluid (DEF) level,engine hours and additional information.41* Fuel data is measured by JCB Livelink across 4,267 customer agricultural Loadalls from January 2nd 2014 to September 10th 2015.8AGRI LOADALLS 531-70/535-95/536-70LP/541-7024

A SOUND INVESTMENTReducing ownership costs.JCB’s innovative Clean Burn technology helps ourengines to meet Tier 4 Final/Stage IV regulationswithout exhaust after-treatments like DPFs. Thismeans, of course, that costly DPF regeneration orcostly replacement is never a worry.5Instead, for engines over 74hp (55kW), a JCB Loadalluses a sealed-for life Selective Catalytic Reduction(SCR) system. Among the numerous benefits of thissetup is the fact that there’s no loss of productivity dueto DPF regeneration.The new JCB AGRI Smart Power Loadall uses a 74hp(55kW) EcoMAX engine, which does not require anSCR system with DEF (Diesel Exhaust Fluid) to meetTier 4 Final / Stage IV emissions regulations.JCB Loadalls enjoy huge global demand due tolegendary productivity, build quality and reliability — resalevalues have always been correspondingly strong.6AGRI Super Loadalls are fitted with TorqueLock in5th and 6th gears for greater speed, quicker journeytimes between farm and field, and reduced fuelconsumption when roading. High back-off brakesreduce viscous drag during roading and rehandling,which improves fuel economy by up to 2%.7AGRI Pro Loadalls are fitted with direct mechanicaldrive from 2nd to 4th gears for even greater speed,better towing capabilities and hill climbing and furtherreduced fuel consumption when roading.5Innovative all-new smart regenerativehydraulics helps to make the most of everydrop of precious fuel. Gravitational forcesare harnessed to make boom lowering andretraction more energy efficient than ever.67AGRI LOADALLS 531-70/535-95/536-70LP/541-709

The one-piece fully welded chassismaximises strength and minimisesweight. For maximum structuralrigidity, the boom on an AGRILoadall is mounted low in thechassis. This guarantees superiorover-the-shoulder visibility.STRENGTH AND DURABILITY.WE UNDERSTAND THAT AGRICULTURAL WORK CAN BE LONG ANDHARD AND IT’S FOR THIS REASON THAT AGRI LOADALLS ARE BUILTTO BE AS TOUGH AS POSSIBLE. USING TOP QUALITY COMPONENTSAND INNOVATIVE MANUFACTURING PROCESSES. YOU CANTHEREFORE EXPECT A LONG AND PRODUCTIVESERVICE LIFE FROM YOUR MACHINE.Tough boom design.1We’ve fitted a tough inverted U-shapedboom pressing with fully welded closingplates. For extra strength, we’ve reducedthe number of joints and stress pointsacross our integrated boom nose andone-piece closing plate.Ultimate strength and durability is assured withlarge boom overlaps of over 1m. Hydraulic hoses canbe vulnerable to damage, so ours are intelligentlyrouted through the boom for maximum protection.1Built-in protection.2 Bonnets are protected from damage by beingside-mounted and recessed.3 AGRI Loadalls with a lift height of 7m or morecome equipped with fold-up rear lights that can be keptclear and well protected from typical farm damage.24 Front and top screen roof guards for addedprotection from falling debris whilst lifting at height arean option.Heavy-duty axle feet help to absorb the immensestresses generated during continuous heavy loading.5310AGRI LOADALLS 531-70/535-95/536-70LP/541-7045

STRENGTH AND DURABILITYThe T4i/T4F engine builds on the proven successof the JCB EcoMAX platform. Since the start ofthe engine programme we have achieved over200,000 hours of testing acrossthe toughest applications and environments.Durable components.The AGRI Loadall range’s stringent testingprogramme has included cold climate testing, highstress loading of the chassis, boom and other keycomponents, as well as repeated transmission useover thousands of typical agricultural work cycles, andprolonged use on our new rolling road facility.67 The centrally mounted lift, tilt and extension ramseliminate boom twisting and are held in place bycentrally-mounted keyhole castings for even greaterstructural integrity.8 At JCB, we make our own hydraulic cylinders,cabs, axles, transmissions and engines – all designed towork in perfect harmony for optimum reliability.To provide long-termprotection, we dip every AGRILoadall cab in electrophoreticalloy before painting it.678AGRI LOADALLS 531-70/535-95/536-70LP/541-7011

A SLICK OPERATION.FOR AN AGRICULTURALMACHINE TO PROVIDE MAXIMUMPRODUCTIVITY, IT NEEDS TO BEINTUITIVE AND COMFORTABLETO OPERATE ACROSS A WIDEVARIETY OF CONDITIONS ANDCLIMATES. THE JCB AGRILOADALL RANGE PROVIDES THEMOST ERGONOMIC WORKINGENVIRONMENT AROUND, WITHFEATURES APLENTY TO HELPKEEP OPERATORS FOCUSED ALLDAY LONG.Ergonomic controls.For ergonomic, fast and precise control, AGRILoadalls are fitted with a fully proportional single leverservo joystick control.112 Backlit switches ensure quick and accurate controlrecognition, even in the dark.3 All operators from novices to experts will find JCBLoadalls easy to use; the cab interior is designed to beintuitive and uncomplicated, with clear instruments anda familiar automotive-style control layout.4 To tailor your Loadall to any driving style, choosethe easily adjustable tilting telescopic steering column.122AGRI LOADALLS 531-70/535-95/536-70LP/541-7034

A SLICK OPERATIONBoom end damping reduces material losswhilst enhancing the smoothness of boomlift and retract.Comfort and convenience.The AGRI Pro’s DualTech VT automatically switchesover from hydrostatic to Powershift allowing theoperator to experience the best of the hydrostaticmodule’s smooth directional changes as well as theeffortless roadin

JCB’S SMART HYDRAULICS PACKAGE IMPROVES CYCLE TIME BY 19% WHILE DELIVERING A 15% REDUCTION IN THE AMOUNT OF FUEL CONSUMED. SMART TECHNOLOGY FROM JCB. Introducing JCB Smart Hydraulics. JCB’s T4i/T4F AGRI Loadalls are enhanced by JCB’s new Smart Hydraulics package. High fl ow auxiliaries and a seat-mounted servo joystick brings improved