CAL 9900 Temperature Controller
The CAL 9900 series PID temperature controller is a microcontroller based unit for precise control with easy installation, suitable for support both heating and cooling applications. PID controllers offer proportional control over basic on/off controls allowing for a far more versatile and application friendly process control.
The 9900 series from CAL offer push to tune as well as auto tuning algorithms for fast accurate set up with the ability to tune all five control parameters automatically. The auto tune function within the controller allows the unit to tune during warm up. Alternatively, the Push-to-Tune function within the controller allows for tuning in more difficult applications. This allows tuning to be achieved even when the thermal conditions are substantially different.
Built in standard 1/16 DIN size, the 9900 series PID controllers are easy to mount in any DIN system and are suitable for use with DIN adapters to fit 1/8 and 1/4 DIN units. Along with its industry standard dimensions, the 9900 series are all IP54 rated suitable for use in areas with average levels of dust as well as being protected from water spray from any direction.
The four large control buttons teamed with the units large LED display make for an easy to use, easy to install and easy to commission unit offering reliability as well as easy in almost any application.
• 1/16 DIN (48 x 48mm) unit for easy installation
• Application versatility with heat-cool strategy
• Auto-tune or Push-to-tune at setpoint
• 5A output relay on main control output
• Dual output versions can plug into 11-pin base
The 992.11C features two relay/SSD outputs and uses a 115 V ac power supply.
CAL Temperature Controllers
Техническая спецификация
Manual — FullBrochureAccessory GuideProduct Guide
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Артикул:155561671734
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Местонахождение:Watsonville, California, US
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INSTALLATION
Install the 9900 controller in pone! see 10.2 Wire up connections see 10.1
TO SELECT SENSOR AND ADJUST
SET POINT
Step l
POWER UP
Self check sequence
|
Step 2 |
.. |
|
ZERO FLASHES ON LEFT |
|
|
Indicating no sensor |
|
|
selected |
Note
Buttons only adjust flashing digits
(shown green)
Step3
PRESS ATO SELECT SENSOR e.g. Type K 2 Sensor options:
(For full table see 
|
J |
l |
R |
4 |
E |
7 |
RTD 9 |
|
K |
2 |
s |
5 |
L |
8 |
Pnoo |
|
N |
3 |
T |
6 |
8 |
10 |
Step4
PRESS p TO ENTER SENSOR INTO MEMORY Qisploy shows process
temperature e.g. Ambien
|
Steps |
*TO DISPLAY |
|
PRESS |
|
|
SET POINT |
|
Step 6 |
($ |
|
|
.. |
||
|
PRESS AND HOLD |
* |
|
|
PRESS |
A |
|
|
TO INCREASE |
&& |
|
|
SET POJNT |
||
|
Output turns on and temperature rises |
||
|
The controller is now |
Prop bond 2.5% |
|
|
operational with |
Prop time 20 sec |
|
|
factory PIO settings: |
Derivative 25 sec |
|
|
Integral 5 min |
DAC approach control l.5
2 IMPORTANT — Please read before using Autotune AT
If required adjust: Range. Hi-res 0.1°. Negative temperature ranging, see 8
2 Proportional cycle-time: 20 sec factory set. if unsuitable change now or use Autotune calculated value otter tuning run see 6
3 For best results use normal set point and load conditions
4 Start Autotune AT with the load cool
TO AUTOTUNE
Step 7
START AUTOTUNE ‘AT’
NEAR AMBIENT
|
I |
|||||
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I |
Hi.&. |
Process |
|||
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I |
SP. |
temperature |
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or set point |
|||||
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LoT |
SPl |
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I |
Error |
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SP2 |
|||||
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The CAL 9900 microprocessor based |
** |
View set point |
|||
|
temperature controller provides precise |
ik |
.., |
Decrease |
||
|
control with a minimum of setting up, the |
.&. |
Increase |
|||
|
advanced Autotune algorithm tunes all |
KEY CONTENTS GUIDE |
||||
|
five control parameters automatically. |
9 Important caution — please read first |
||||
|
The simple setting up procedure below is |
10 Installation |
1 Setting up |
|||
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normally sufficient. specialised applic |
2, 3, 5 |
Autotune |
6 Prop cycle-time |
||
|
ations may need the comprehensive |
Functions: 4 Selection |
a Tobie |
|||
|
9900 features covered in this manual. |
7 Alarms |
11 Error messages |
———In Program Mode — Left of . is value, Right of . is parameter.
Step 8
PRESS p TO ACCESS PROGRAM MODE Function O flashes on right
Step 9*
PRESS TO CHANGE TO OPTION SELECTION Option O flashes
on left
Step 10
PRESS ATO SELECT
AUTOTUNE ‘AT’
Option l
Step 11
,..,…,..…… D T- r.TA ……,.
t’l(C;);) r’ IV ;)l.»\1(1
AUTOTUNE ‘AT’
AT and Process temperature displayed alternately during Autotune
3 AUTOTUNE TYPES AND USES
Two types of Autotune are provided to ensure optimum control of a wide range of applications
AUTOTUNE AT — Normal method. tunes during warm up
AUTOTUNE PT-(Push-to-Tune)- For difficult applicolions. tunes at set point
3.1 AUTOTUNE AT
Start Autotune AT with the load cool. A short tuning cycle occurs at 75% set point during warm up. New PIO values ore automatically entered and the temperature rises to set point
|
Autotuned parameters |
Autotune limits |
|||||
|
Entered automatically: |
0.5- 2C,‘° c/ronge |
|||||
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Proportional band/Gain |
||||||
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Integral time/Reset |
0.2 — 43.5 min |
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Derivative time/Rate |
l.0- 255 sec |
|||||
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DAC approach control |
0.5- 9.0 x gain |
|||||
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Proportional cycle time |
0.8- 819 sec |
|||||
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Calculated but for safety reasons needs |
||||||
|
manual acceptance see 6 |
||||||
|
temp |
||||||
|
setpotnt |
— |
|||||
|
ATIU1’4ng |
new PIO volues |
|||||
|
75’1. SP |
I’/, |
onloH |
||||
|
cycles |
entllred ona |
|||||
|
lun,ng |
output power |
|||||
|
Start Ac.cT— |
l.L——..;.-‘— |
re·Oppl,ed |
||||
|
—— tme |
||||||
|
, |
, |
, |
||||
|
(100’1. output powe<) |
Fig. 1 Autotune AT
32 AUTOTUNE PT (Push-to-Tune)
•C.afa.,..f l»\»»‘t ‘) ,.f ? •+a…. 11″»\ vv,v…,., «‘»»» • ..,., • ••v,., ,….,
Used to fine tune difficult applications ot set point. Useful if the set point or thermal conditions are substantially changed. During PT tuning some overshoot will occur. If this is unacceptable, temporarily reduce set point. PT tunes the parameters listed above except DAC. Proportional cycle time is re calculated but needs manual acceptance
|
remp |
overshoot |
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|
Siert PI |
|||||
|
dtJr,ng |
|||||
|
setpotnt |
: |
tuning |
|||
|
· |
· |
||||
|
\ \ |
— |
tuning PIO |
|||
|
P<OO |
I’/, on/ott |
new PIO volues |
|||
|
bond |
|||||
|
tuning |
I |
I ente<ed |
|||
|
cycles |
|||||
|
-+—‘-,- — —‘-—hme |
|||||
|
, |
|||||
|
(100’1. output Power) |
Fig. 2 Autotune PT
3.3 OVERIDING AUTOTUNE VALUES
After AT/PT any Autotuned parameter moy be changed to an Option from the table. The original Autotuned value is retained in memory.
Note Subsequent Autotune AT or PT run replaces manual selections with new calculated values (except Cycle time)
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Cal Controls-CAL 9900, Autotune PID Temperature Controller Installation and Operating manual.
Text of Cal Controls-CAL 9900 Install, Operating manual
From £441.36 (+ VAT)
9900 1/16th DIN (48x48mm) Temperature Controller
The CAL 9900 microprocessor based temperature controller provides precise control with a minimum of setting up, the advanced Autotune algorithm tunes all five control parameters automatically. The simple setting up procedure is normally sufficient, specialised applications may need to read the comprehensive 9900 features covered in the manual.
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