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01.01.2001 – 30.06.2001 – MINI-VERTICUS II
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- 01.10.2006 – MINI-VERTICUS III
4.3 MB
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1.7 MB
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Manual abstract: user guide BAUER MINI-VERTICUS IIIDATASHEET
Detailed instructions for use are in the User’s Guide.
[. . . ] MINI — VERTICUS III
Compact Air and Nitrogen Compressor
85 — 1550 l/min 25 — 350 bar
souNdproof CompACt ANd powerful
The new MINI-VERTICUS III. An approved unit in a new design, that sets new standards in technical excellence and ergonomics. [. . . ] 69 dB(a) because of the high absorbent special sounddampening and sound suppression housing construction.
aUToMaTIC CoNdENSaTE dRaIN
during the compression of air and nitrogen water and oil are separated from the gas flow, in the form of liquid condensate. Through improved design of the new automatic condensate drain virtually no gas is lost. The condensate valves close automatically after draining the condensate and not after a time dependant period.
CoMpRESSoR BloCk
at the heart of the compressor system, the proven and tested BaUER koMpRESSoREN block guarantees reliability and maximum economy in service. Durable and industrial anti-friction bearings. Hardened, plasma nitrated cylinders with a special plateau honing for minimum oil consumption and abrasion of moving parts. Virtually zero wear piston rings made of high-tech plastics in the high pressure final stage. Maintenance-free low pressure oil pump with oil filter for a reliable lubrication and longevity of the block. Interstage and afterstage coolers made of stainless steel.
Durable BAUER compressor block for continuous operation
CoMpRESSoR CoNTRol
The conventional and approved assembling of the unit includes the most important functions for a reliable operation. The intake pressure is additionally controlled at the GI-compressor and the booster-units.
FIlTER SySTEM p41 aNd p61
depending on the application different gas and air quality is required. With the BAUER high pressure filter systems P41 and P61 a pressure dew point of -20°C and a residual oil concentration of 0, 25 ppmW can be reached. This exceeds the high standards of the Standardisation EN 12021 and of the plastic industry. The optional SECURUS Control System (only for high pressure units) continuously controls the saturation (humidity) and displays this at the compressor control.
SToRagE
BAUER compressor control for safe operation
For complete systems, it is also possible to equip the MINI-VERTICUS III optional with two high pressure storage cylinders.
MINI-VERTICUS III INdUSTRY
BAuer KompressoreN
pRoCESS SUpply SySTEM
COMPRESSING / PURIFICATION
STORAGE
DISTRIBUTION
TEChNICal daTa
Model F. a. d. [. . . ] to VDMA 4362, tolerance ± 5%, with gas flow meter at final pressure at 0, 8 factor of final pressure
BaUER koMpRESSoREN gmbh P. O. Box 710260 | 81452 München Phone +49 (0) 89 / 7 80 49 — 0 Fax +49 (0) 89 / 7 80 49 — 167 Industrie@bauer-kompressoren. de www. bauer-kompressoren. de
MV III-INd E
9. 08 PR 0131 Subject to technical modifications [. . . ]
DISCLAIMER TO DOWNLOAD THE USER GUIDE BAUER MINI-VERTICUS III
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Download or browse on-line these Instruction Manual And Replacement Parts List for Bauer Mini Verticus Air Compressor.
Summary of Contents:
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[Page 1] Bauer Mini Verticus Instruction Manual and Replacement Parts List BAUER Compressors, Inc. Phone: (757) 855-6006 1328 Azalea Garden Road Fax: (757) 855-6224 Norfolk, Virginia 23502-1944 www.bauercomp.com April 4, 2013 1st Edition, Rev. 0 Chg. 2 MNL-126509 © Bauer Compre… |
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[Page 2] Bauer Mini Verticus G 120 II V Page i 1st Edition, Rev. 0 Chg. 2 This information is believed to be accurate by Bauer Compressors, Inc., as of it’s date of publication, but Bauer offers NO WARRANTY regarding the accuracy, or continuing accuracy, of the information s… |
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[Page 3] Bauer Mini Verticus MNL-126509 April 4, 2013 Page ii Table of Contents CHAPTER 1: — — — — — — — — — — — — — — — — — — — — — INTRODUCTION 1.1 HOW TO USE THIS MANUAL……………………………………………………………………………… |
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[Page 4] Bauer Mini Verticus G 120 II V Page iii 1st Edition, Rev. 0 Chg. 2 3.1.6 Inter-stage Separator………………………………………………………………………………………………………………………………………20 3.1.6.1 Maintenanc… |
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[Page 5] Bauer Mini Verticus MNL-126509 April 4, 2013 Page iv 4.2.2.3 Cartridge …………………………………………………………………………………………………………………………………………………..65 4.2.2.4 Cartridge Handling ….. |
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[Page 6] Bauer Mini Verticus G 120 II V Page v 1st Edition, Rev. 0 Chg. 2 6.6 PLC INPUTS AND OUTPUTS ……………………………………………………………………………………………………………………….84 6.6.1 Analog Inputs to the PLC………. |
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[Page 7] Bauer Mini Verticus MNL-126509 April 4, 2013 Page vi 8.3.6 Reactivating the Compressor Unit ………………………………………………………………………………………………………………… 117 8.4 REPRODUCIBLE FORMS……………………. |
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[Page 8] Bauer Mini Verticus G 120 II V Page vii 1st Edition, Rev. 0 Chg. 2 List of Figures CHAPTER 1:- — — — — — — — — — — — — — — — — — — — — INTRODUCTION Figure 1-1 Compressor Identification Label ………………………………………………….. |
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[Page 9] Bauer Mini Verticus MNL-126509 April 4, 2013 Page viii Figure 3-29 Inlet Assembly……………………………………………………………………………………………………………………………………. 46 Figure 3-30 Automatic Condensate D… |
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[Page 10] Bauer Mini Verticus G 120 II V Page ix 1st Edition, Rev. 0 Chg. 2 Figure 6-17 Electrical Panel, Interior, 60 Hz …………………………………………………………………………………………………………….92 Figure 6-18 Electrical Panel,… |
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[Page 11] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 1 CHAPTER 1: INTRODUCTION 1.1 How To Use This Manual This manual contains the operating and maintenance instructions for the Bauer Compressors, Inc. prod- ucts listed on the front cover. All instructions in this manual s… |
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[Page 12] Bauer Mini Verticus G 120 II V Page 2 1st Edition, Rev. 0 Chg. 2 1.2 How to Use the Replacement Parts List • A lozenge in the Item Number column indicates the part number for a complete assembly. • a dagger (†) in the Qty column with or without an ellipse (�… |
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[Page 13] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 3 1.3 How to Use the Appendix Information contained in the Appendix to this manual includes the following. • The safety instructions applicable to this product. They must be read, understood and complied with prior to… |
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[Page 14] Bauer Mini Verticus G 120 II V Page 4 1st Edition, Rev. 0 Chg. 2 1.4 Unit Specifications All specifications are subject to change without prior notice. G 120 II V 7.5 Hp Medium Nitrogen, Helium and Argon Capacity 6.8 scfm (193 l/min) Inlet pressure 0 — 3 psig (0 — 0… |
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[Page 15] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 5 CHAPTER 2: OPERATING INSTRUCTIONS; MAPLE SYSTEM 2.1 Description The following instructions apply to units that use the Maple System touchscreen operator interface, MNR-0053 with program 31L. The Electrical Panel Assem… |
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[Page 16] Bauer Mini Verticus G 120 II V Page 6 1st Edition, Rev. 0 Chg. 2 2.1.2 Operator Interface The Operator Interface is a 4.3 inch, 256 color, 8 bit LCD with touchscreen operation. The Operator Interface is the input/output device for normal operation of the compressor u… |
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[Page 17] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 7 5. The ON and OFF buttons control the compressor. These buttons should be used for normal starting and stopping of the compressor. In an emergency the Emergency Stop button should be used. 6. This X button closes the… |
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[Page 18] Bauer Mini Verticus G 120 II V Page 8 1st Edition, Rev. 0 Chg. 2 2.1.2.2.2 Alarms History This button displays the history of alarms. The date of the alarm history can be changed with the drop down arrow or the forward and backward arrows adjacent to the date. To ret… |
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[Page 19] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 9 To change the user level press the “USER” button, select the desired user, and press “OK”. Then press the button below the words “Enter Password” and press the password numbers on the keypad. After enter… |
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[Page 20] Bauer Mini Verticus G 120 II V Page 10 1st Edition, Rev. 0 Chg. 2 2.1.2.2.7 Parameters This button takes the user to the parameters screens. There are a total of 9 screens. These parameters are set at the factory for each specific unit. Changing these parameters wil… |
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[Page 21] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 11 2.2.2 To Start Unit. Press the green START Button on the Run Screen. (See Figure 2-3) If the pressure in the system is lower than the set “Start Pressure”, the drive motor will start up powering the compressor. I… |
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[Page 22] Bauer Mini Verticus G 120 II V Page 12 1st Edition, Rev. 0 Chg. 2 Table 2-1: Calendar Maintenance Interval Tasks Task Monthly Annually Every Two Years Calibrate CO Monitor X Check Oil Level X Check Final Pressure Shutdown X Check Automatic Condensate Drain X Check V… |
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[Page 23] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 13 Table 2-2: Operating Hours Maintenance Interval Tasks Task 250 Hours 500 Hours 1,000 Hours 2,000 Hours 3,000 Hours Check Oil Level X Check Final Pressure Shutdown X Check Automatic Condensate Drain X Check V-belt… |
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[Page 24] Bauer Mini Verticus G 120 II V Page 14 1st Edition, Rev. 0 Chg. 2 2.3 Screen Flow Figure 2-8 Operator Interface Screen Flow START UP RUN SCREEN On Off MAIN MENU RUN Changable Date LOGIN STATUS PARAMETERSCONFIGURATION TOOLSCONTACT Return to Run Screen Above ALARMS HIS… |
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[Page 25] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 15 CHAPTER 3: IK120 II C & G 3.1 Maintenance and Parts 3.1.1 Description The IK120 II C & G compressors are used to compress gases up to a maximum of 5,000 psi. Both com- pressors are three cylinder, three stag… |
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[Page 26] Bauer Mini Verticus G 120 II V Page 16 1st Edition, Rev. 0 Chg. 2 3.1.3 Air Flow Diagram Refer to Figure 3-2. The gas is drawn in through intake connector (1), compressed to the final pressure in cylinders (2, 3, 4,) and cooled by intercoolers (5, 6) and after coole… |
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[Page 27] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 17 3.1.4 Compressor Lubrication 3.1.4.1 Description Refer to Figure 3-3. The compressor is provided with forced-feed lubrication. The oil pressure is pro- duced by a low speed gear pump (1). The oil pressure is approxima… |
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[Page 28] Bauer Mini Verticus G 120 II V Page 18 1st Edition, Rev. 0 Chg. 2 lubrication. Oil level must also not exceed the maximum mark as this will cause excessive lubrication of the compressor and may result in a carbon buildup on the valves. 3.1.4.3 Oil Change Interval Eve… |
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[Page 29] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 19 3.1.4.4 Oil Change 1. Run the compressor until it is warm then shut it down. 2. (See Figure 3-5). Remove the cap (1) from the oil filler neck. 3. Drain oil while it is still warm by means of the oil drain plug. 4. (Se… |
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[Page 30] Bauer Mini Verticus G 120 II V Page 20 1st Edition, Rev. 0 Chg. 2 3.1.6 Inter-stage Separator An inter-stage separator is mounted on the compressor block. This separator is designed to remove oil and water which accumulates due to the cooling of the medium after the … |
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[Page 31] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 21 3.1.6.1 Maintenance The inter-stage Separator requires no maintenance. 3.1.7 Cooling 3.1.7.1 General The cylinders of the compressor, the inter-stage coolers and the after cooler are air cooled. For this pur- pose th… |
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[Page 32] Bauer Mini Verticus G 120 II V Page 22 1st Edition, Rev. 0 Chg. 2 3.1.8.2 General Instructions for Changing the Valves • Always replace valves as a complete set. • Carefully clean dirty valves. Never use a sharp tool for this purpose. Soak the valves in Varsol a… |
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[Page 33] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 23 3.1.8.3 Changing the IK120 II C & G, 1st Stage Valve The intake and pressure valve of the IK120 II C & G 1st stage are in a combined plate valve under the valve head. Refer to Figure 3-11 1. Remove Valve Hea… |
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[Page 34] Bauer Mini Verticus G 120 II V Page 24 1st Edition, Rev. 0 Chg. 2 3.1.8.4 Removing the IK120 II C & G, 2nd Stage Valves. See Figure 3-12 and proceed as follows: 1. Remove the intake and pressure lines from the Valve Head (7). 2. Remove the screws (8) holding the V… |
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[Page 35] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 25 8. Remove the Pressure Plug (3) and take out the valve parts. 9. Clean the Intake Valve and Pressure Valve Assembly, preferably with an ultrasonic cleaner and check for wear and damage. 10. Valve Seats and Valves mus… |
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[Page 36] Bauer Mini Verticus G 120 II V Page 26 1st Edition, Rev. 0 Chg. 2 8. Replace the Valve Head (7) on the cylinder and secure it with the Screws (8). 9. Reconnect the intake and pressure lines. 3.1.8.6 Removing the IK120 II C & G, 3rd Stage Valves 1. Remove the intak… |
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[Page 37] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 27 3.1.8.7 Reassembling the Valves of the 3rd Stage 1. Replace the Intake Valve (1) using the special valve tool to tighten it. 2. Check the intake valve functions correctly by blowing compressed air through the valve i… |
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[Page 38] Bauer Mini Verticus G 120 II V Page 28 1st Edition, Rev. 0 Chg. 2 3.1.9 Replacement Parts List # KIT Qty Part No. Description Notes 1 076743 Crankcase assembly with accessories, driving gear 1 … 1 76740 Crankcase 2 … 1 083399 Crankshaft, complete IK120 II -G/C… |
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[Page 39] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 29 Figure 3-17 (cont.) Crankcase Assembly # KIT Qty Part No. Description Notes 13 … 1 73830 Oil Filling Pipe 14 … 1 N4776 O-ring 15 … 2 N1506 Hex Head Bolt 16 … 8 N58 Washer 17 … 1 N4261 Gasket 18 … 1 N2796 P… |
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[Page 40] Bauer Mini Verticus G 120 II V Page 30 1st Edition, Rev. 0 Chg. 2 # KIT Qty Part No. Description Notes 1 080826 Piston and Cylinder Assembly IK120 II C 1 … 1 80734 Cylinder, IK120 II C 88 mm 2 ..c 1 N4654 O-ring 3 … 1 069975 Piston Assembly, IK120 II C 88 mm (… |
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[Page 41] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 31 # KIT Qty Part No. Description Notes 1 85948 Piston and Cylinder Assembly 2nd Stage 1 … 1 62477 Cylinder 2 ..c 1 N7063 O-ring 3 … 1 83404 Guide Cylinder 4 ..c 1 N2640 O-ring 5 ..c 4 NUT-0119 Self Locking Hex … |
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[Page 42] Bauer Mini Verticus G 120 II V Page 32 1st Edition, Rev. 0 Chg. 2 # KIT Qty Part No. Description Notes 1 83400 Piston and Cylinder Assembly 3rd Stage 1 .b. 1 078043 Piston and Sleeve Assembly See Figure 3-21 2 … 1 82480 Cylinder 3 ..c 1 N7063 O-ring 4 … 1 8340… |
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[Page 43] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 33 # KIT Qty Part No. Description Notes 1 078043 Piston and Sleeve Assembly 1 … † — Piston Available only with 078043 2 a.. 1 N23755 O-ring 3 … † — Piston Liner Available only with 078043 4 … 1 N25376 P… |
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[Page 44] Bauer Mini Verticus G 120 II V Page 34 1st Edition, Rev. 0 Chg. 2 # KIT Qty Part No. Description Notes 1 80727 Valve Head, 1st Stage IK120 II C & G 1 … 1 N26531 Plate Valve IK120 II C & G 2 … 1 80709 Valve Head IK120 II C & G 3…7N102 Washer 4 …… |
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[Page 45] Bauer Mini Verticus 1 2 3 4 5 9 8 6 10 7 This page is inserted to provide proper page sequencing |
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[Page 46] Bauer Mini Verticus G 120 II V Page 36 1st Edition, Rev. 0 Chg. 2 # KIT Qty Part No. Description Notes 1 69955 Valve Head, 2nd Stage 1 … 1 14123 Valve Head 2 .b. 1 012841 Intake Valve Assembly Items 3 — 7 3 … 1 † Intake Valve Body Available only with 012841 … |
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[Page 47] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 37 Figure 3-23 (cont.) 2nd Stage Valves and Valve Head # KIT Qty Part No. Description Notes 14 a.. 1 N3521 O-ring 15 … 1 14332 Spring Washer 16 … 1 14124 Coupling 17 .b. 1 71064 Stud 18 a.. 1 N3625 Gasket 19 … 1 N8… |
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[Page 48] Bauer Mini Verticus G 120 II V Page 38 1st Edition, Rev. 0 Chg. 2 # KIT Qty Part No. Description Notes 1 082096 Valve Head Assembly, 3rd Stage 1 .b. 1 081409 Intake Valve 2 … 1 082087 Valve Head 3 a.. 1 N2789 O-ring 4 .b. 1 014121 Pressure Valve 5 … 1 82086 Va… |
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[Page 49] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 39 Item Qty Part No. Description Notes 1 82552 Flywheel Assembly 1 1 N1386 Shaft Key 2 1 82553 Hub 3 1 80975 Washer 4 1 N176 Split Washer 5 1 N26666 Bolt 6 1 82496 Flywheel 7 4 N108 Spring Washer 8 4 N19548 Allen Scr… |
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[Page 50] Bauer Mini Verticus G 120 II V Page 40 1st Edition, Rev. 0 Chg. 2 # KIT Qty Part No. Description Notes 1 081799 inter-stage Separator Assembly 1 … 1 81148 Plate 2 … 1 81643 Hollow Screw 3 … 1 76613 Inset Assembly 4 a.. 1 N3556 O-ring 5 … 1 13937 Knurled Ri… |
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[Page 51] Bauer Mini Verticus 1 2 3 4 5 9 8 6 10 7 This page is inserted to provide proper page sequencing |
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[Page 52] Bauer Mini Verticus G 120 II V Page 42 1st Edition, Rev. 0 Chg. 2 # KIT Qty Part No. Description Notes 1 83417 Lubricating System Items 1 — 14 1 … 1 77885 Oil Filter Cover 2 … 1 N4058 O-ring 3 … 1 N25327 O-ring 4 … 1 77774 Rubber Gasket 5 … 1 N25326 Filt… |
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[Page 53] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 43 Figure 3-27 (cont.) Lubrication System Assembly # KIT Qty Part No. Description Notes 14 … 1 81050 Regulating Valve 15 … 4 N1316 Gasket 16 … 3 N52 Plug 17 … 1 83420 Connecting Tube Assembly 18 … 1 N20237 Male… |
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[Page 54] Bauer Mini Verticus G 120 II V Page 44 1st Edition, Rev. 0 Chg. 2 # KIT Qty Part No. Description Notes 1 83456 IK120 II C & G Cooling System 1 … 1 79486 Intercooler, 1st to 2nd Stage 2 … 1 78195 Intercooler, 2nd to 3rd Stage 3 … 1 070724 Aftercooler 4 �… |
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[Page 55] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 45 Figure 3-28 (cont.) Cooling System # KIT Qty Part No. Description Notes 15 … 1 N3610 Screw Cap, SS 16 … 1 N20327 T- Connector 17 … 1 N15175 Plug 18 … 1 N7433 Screw Cap, SS 19 … 2 N26751 Coupling 20 … 1 N20… |
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[Page 56] Bauer Mini Verticus G 120 II V Page 46 1st Edition, Rev. 0 Chg. 2 Item Qty Part No. Description Notes 1 1 SEN-0055 Pressure Sensor 0 -30 psia, 1-11 V 2 1 GAG-00011W Pressure Gauge 30 Hg — 15 psi 3 1 FLR-0009 Filter, Particulate gas tight — 1 ELM-0040 Filter Element … |
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[Page 57] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 47 3.1.10 Troubleshooting and Repair 3.1.10.1 Troubleshooting Table Trouble Cause Remedy No oil pressure Low oil level Check oil level Oil foam in crankcase 1. Last stage piston worn 2. Last stage pressure valve defect… |
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[Page 58] Bauer Mini Verticus G 120 II V Page 48 1st Edition, Rev. 0 Chg. 2 3.1.10.2 Repair Instructions Repair work can be carried out on the compressor block to a certain extent but a certain level of experi- ence and skill is necessary. It should be noted however that no rep… |
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[Page 59] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 49 3.2 Three Stage Automatic Condensate Drain System 3.2.1 Description The automatic condensate drain is an optional system and may not be included with your unit. The automatic condensate drain system operates electropn… |
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[Page 60] Bauer Mini Verticus G 120 II V Page 50 1st Edition, Rev. 0 Chg. 2 3.2.1.1 Normal Operation The normally open solenoid valve (1) controls the condensate draining of the intermediate separator (2). The normally open condensate drain valve (4) controls the condensate dr… |
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[Page 61] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 51 the control air closes the condensate drain valve (4). Once the valve closes, the compressor delivers to the consuming device. 3.2.1.4 Standstill Drainage At compressor shutdown, the solenoid valve (1) is de-energize… |
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[Page 62] Bauer Mini Verticus G 120 II V Page 52 1st Edition, Rev. 0 Chg. 2 3.2.4 ACD Replacement Parts List Item Qty Part No. Description Notes 1 DGM-2280 3 Stage Compressor ACD Reference only 1 1 N27288 Electric Coil 115 VAC or 1 N27757 Electric Coil 12 VDC 2 1 N27099 S… |
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[Page 63] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 53 Item Qty Part No. Description Notes 1 — ACD Valve and Manifold Assembly 1 1 075169 Condensate Drain Valve Assembly 2 1 PLT-0297 Blank off Plate 3 2 N00638 O-ring 4 1 MFD-0035 Condensate Manifold 5 2 N00829 Soc… |
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[Page 64] Bauer Mini Verticus G 120 II V Page 54 1st Edition, Rev. 0 Chg. 2 3.3 Condensate Collector During compression the water content of the air is also compressed. The resulting water is removed after each compression stage and is collected through the automatic condensat… |
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[Page 65] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 55 3.3.1 Condensate Collector Replacement Parts List Item Qty Part No. Description Notes 1 1 CAP-0056 Condensate Collector Cover 2 1 GKT-0065 Gasket 3 2 ELM-0160 Fine Filter Element 4 2 ELM-0161 Coarse Filter Element 5 1… |
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[Page 66] Bauer Mini Verticus G 120 II V Page 56 1st Edition, Rev. 0 Chg. 2 CHAPTER 4: PURIFICATION SYSTEM 4.1 Introduction The purpose of all Bauer breathing air purification systems is to remove carbon monoxide, oil, water, taste and odor from the compressed air stream bef… |
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[Page 67] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 57 4.1.3 Manual Condensate Drainage The condensate must be drained from the oil and water separator before changing any cartridge, before beginning each filling procedure and in the absence of an Automatic Condensate Dr… |
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[Page 68] Bauer Mini Verticus G 120 II V Page 58 1st Edition, Rev. 0 Chg. 2 4.1.4.2 Purification System Dataplate Refer to the compressor unit purification system data plate (Figure 4-3) on the compressor front to deter- mine your purification system model and specifications. 4… |
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[Page 69] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 59 4.1.6 Industrial Purification System Configurations 4.1.7 Cartridge Operating Life Every Bauer Purification System is designed to process a certain volume of air before the cartridges require replacement. By using sp… |
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[Page 70] Bauer Mini Verticus G 120 II V Page 60 1st Edition, Rev. 0 Chg. 2 is suggested that it be copied, placed in a protective folder and kept with the unit to record the adjusted operating hours. An example of how this form is used is shown in Figure 4-5. 4.1.7.1 Calcula… |
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[Page 71] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 61 Figure 4-4 Correction Factor for Cartridge Operating Hours Figure 4-5 Example Record of Adjusted Operating Hours °F [°C x 9/5 +32] °C [ (°F — 32) x 5/9] Correction Factor 50 122 0.21 40 104 0.34 30 86 … |
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[Page 72] Bauer Mini Verticus G 120 II V Page 62 1st Edition, Rev. 0 Chg. 2 4.1.7.3 Air Purification Cartridge Operating Hours Form Date Operating hours Ambient temp. + 18°F during compression Correction factor Adjusted cartridge hours Today Total |
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[Page 73] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 63 4.2 P1 Purification System 4.2.1 Major Components The P1 Purification System major components are a Oil and Water Separator and a Purification Chamber. Figure 4-6 shows the functional interconnection of all the compo… |
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[Page 74] Bauer Mini Verticus G 120 II V Page 64 1st Edition, Rev. 0 Chg. 2 4.2.2 Component Description 4.2.2.1 Oil & Water (condensate) Separator The air leaving the final stage is cooled in the aftercooler to approximately 18 — 27° F (10 -15° C) above ambient temperatu… |
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[Page 75] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 65 4.2.2.2 Chamber Each chamber is made up of an anodized aluminum housing and a filtering cartridge. There are two gen- eral types of filtering cartridges, drying or purifying. The cartridge type is determined by the in… |
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[Page 76] Bauer Mini Verticus G 120 II V Page 66 1st Edition, Rev. 0 Chg. 2 4.2.2.7 Bleed Valve A manually operated valve used to release the pressure in the chamber before maintenance. 4.2.2.8 Pressure Maintaining Valve The pressure maintaining valve ensures that pressure is … |
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[Page 77] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 67 4.3.2 Cartridge Replacement To change the purification cartridge, proceed as follows. (See Figure 4-11) 1. Disconnect the power and shut off the inlet supply line, if applicable. 2. Depressurize the system by means … |
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[Page 78] Bauer Mini Verticus G 120 II V Page 68 1st Edition, Rev. 0 Chg. 2 4. Pull out the cartridge using the lifting ring on top of the cartridge. 5. Dry the inside of the chamber with a clean cloth and check for corrosion. 6. Replace all corroded parts with new Bauer parts… |
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[Page 79] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 69 4.4 Replacement Parts List Item Qty Part No. Description Notes 1 1 079416 Oil and Water Separator See Figure 4-13 2 1 011430 Condensate Drain Valve 3 2 VAL-0007 Check Valves 4 1 080143 10” Purification Chamber See F… |
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[Page 80] Bauer Mini Verticus G 120 II V Page 70 1st Edition, Rev. 0 Chg. 2 Item Qty Part No. Description Notes 1 079416 Oil and Water Separator Assembly 1 † … Separator Head Available only with 079416 2 2 N04586 O-Ring 3 1 061860 Sintered Metal Filter 3a 1 N15133 O-R… |
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[Page 81] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 71 Item Qty Part No. Description Notes 1 080143 Chamber Assembly 10” 1 2 012293 Tool Post Screw 2 1 061237 Cover Plate 3 † … Filter Head Available only with 080143 4 2 N04736 Back-up Ring 5 2 N04735 O-ring 6 �… |
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[Page 82] Bauer Mini Verticus G 120 II V Page 72 1st Edition, Rev. 0 Chg. 2 CHAPTER 5: COMPRESSOR DRIVE; G 120 II V 5.1 Vertical Compressor Drive The compressor is driven by the drive motor through a V-belt. The direction of rotation, as seen facing the flywheel, is countercl… |
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[Page 83] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 73 5.3 Replacement Part List Item Qty Part No. Description Notes G 120 II V, 60 Hz 1 1 IK120 II C Compressor Block 2 1 BET-0214 V-belt 3 1 IDL-0010 Idler with 1 PLY-0006 Idler Pulley 4 1 SHE-0139 Sheave 5 1 BUS-0002… |
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[Page 84] Bauer Mini Verticus G 120 II V Page 74 1st Edition, Rev. 0 Chg. 2 Figure 5-2 (cont.) G 120 II V Drive with Idler Item Qty Part No. Description Notes G 120 II V, 50 Hz 1 1 IK120 II C Compressor Block 2 1 BET-0259 V-belt 3 1 IDL-0010 Idler with 1 PLY-0006 Idler Pu… |
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[Page 85] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 75 CHAPTER 6: ELECTRICAL PANEL, ASY-1058 XL 6.1 Overview These instructions apply to units that use Electrical Panel, ASY-1058 XL and Operator Interface. The Electrical Panel, ASY-1058 XL, provides logical control and sa… |
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[Page 86] Bauer Mini Verticus G 120 II V Page 76 1st Edition, Rev. 0 Chg. 2 wiring and connectors for attachment to wire harnesses. The panel is built to match the horsepower, voltage, phase and frequency of the customer’s requirements. 6.2.1 Wiring Diagram The wiring diagra… |
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[Page 87] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 77 6.4 Electrical Panel Components 6.4.1 Programable Logic Controller (PLC) The PLC is 24 I/O and 120 VAC. The data stored in RAM is protected for 100 hours, in event of a power loss. Figure 6-3 PLC, CNT-0078 1. Status … |
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[Page 88] Bauer Mini Verticus G 120 II V Page 78 1st Edition, Rev. 0 Chg. 2 6.4.2 Replacing the PLC Replacing the PLC does not require removal of any wiring as the connections are made with push in Con- nector Blocks. To replace the PLC proceed as follows. 1. Turn off unit and… |
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[Page 89] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 79 10. Remove the EEPROM and replace the EEPROM protective cover. 11. Restore power and operate the unit. 6.4.5 Hourmeter The panel is equipped with an Hourmeter. The Hourmeter is not resettable and used to monitor the … |
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[Page 90] Bauer Mini Verticus G 120 II V Page 80 1st Edition, Rev. 0 Chg. 2 6.4.7 Motor Starter. See Figure 6-7. This application will require an across the line IEC starter with thermal overloads and its size will be based on the voltage and motor horsepower. Control voltage … |
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[Page 91] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 81 6.4.10 Power Supply The Power Supply is a 24 Volt 1.3 Amp Power Supply used to provide power to the optional Communi- cations Modules and Operator Interface, MNR-0049. It is not standard in all models. 6.5 Alarms The … |
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[Page 92] Bauer Mini Verticus G 120 II V Page 82 1st Edition, Rev. 0 Chg. 2 6.5.2 Securus ® Electronic Moisture Monitor System The compressor purification system may be equipped with an optional Securus II ® Electronic Moisture Monitor System. The Securus II ® Electronic… |
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[Page 93] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 83 6.5.3 Compressor High Temperature See Figure 6-11. The compressor high temperature switch is mounted on the high pressure compressor block, on the third, fourth or fifth stage head, depending on model. Under normal o… |
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[Page 94] Bauer Mini Verticus G 120 II V Page 84 1st Edition, Rev. 0 Chg. 2 the alarm will be displayed on the Operator Interface. The operator should drain the condensate from the tank and resume operation of the equipment. 6.5.7 Motor Starter Overload Trip The compressor ov… |
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[Page 95] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 85 6.6.1 Analog Inputs to the PLC. The Air Pressure Switch and the Oil Pressure Switch are connected in parallel and provide their input to the PLC through PLC Input Terminal M. Table 6-2: PLC Inputs Table 6-3: PLC Outp… |
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[Page 96] Bauer Mini Verticus G 120 II V Page 86 1st Edition, Rev. 0 Chg. 2 6.7 Wiring Harness Layout Table 6-4: Wiring Harness, HNS-0116 Description Legend Wire Colors Pin PLC IN PLC Out CO Monitor (Optional) CO Brown/White 1 CO SV Black/Yellow 2 CO Common Gray/White 22 E… |
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[Page 97] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 87 Temperature Switch 1TS Yellow 23 I0.2 Violet 24 Not Assigned Blue 25 I0.6 Orange 26 High Inlet Pressure Switch a 3PS White/Orange 27 I1.0 Red/Yellow 28 Condensate Alarm CA Gray 31 I0.4 Pink 32 CO Monitor Alarm COA Whi… |
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[Page 98] Bauer Mini Verticus G 120 II V Page 88 1st Edition, Rev. 0 Chg. 2 6.8 Replacement Parts List Item Qty Part No. Description Notes 1 1 MNR-0053 Maple System, Touch Panel 2 1 SWT-0308 Emergency Stop Switch Figure 6-14 Control Pane 1 2 |
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[Page 99] Bauer Mini Verticus MNL-126509 April 4, 2013 Page 89 Item Qty Part No. Description Notes 1 ASY-1058 XL Electrical Panel Front View 1 1 LBL-0167 Warning Label, Disconnect Power 2 1 — Voltage Label 3 1 HMR-0036 Hourmeter — 1 GKT-0069 Gasket, Hourmeter 4 1 OPR-0020… |
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[Page 100] Bauer Mini Verticus G 120 II V Page 90 1st Edition, Rev. 0 Chg. 2 Item Qty Part No. Description Notes 1 ASY-1058 XL Electrical Panel Bottom View 1 1 CAB-0081 Cable, PLC to ENC Connects to MNR-0053 2 1 CAB-0075 Cable, 4 Receptacle Connector Connects to Air Pressur… |
Hochddruck-Regenerationstrockner, High Pressure Regenerative Dryer, Sécheur Régénérant Haute Pression
- 01.10.1984 – SECCANT II, SECCANT III (G5)
556 KB
- 03.07.1985 – SECCANT II, SECCANT III (G5)
609 KB
- 05.07.1988 – SECCANT II, SECCANT III (G5)
571 KB
- 18.12.1991 – SECCANT II, SECCANT III (G5)
684 KB
- 04.03.1993 – SECCANT III, SECCANT III A (G5)
444 KB
- 01.07.1996 – SECCANT III, SECCANT III A (G5)
1.8 MB
- 16.09.1996 – SECCANT III, SECCANT III A (G5)
1.8 MB
- 22.04.2002 – SECCANT III, SECCANT III A (G5)
2.0 MB
- 01.10.2004 – SECCANT III, SECCANT III A (G5)
1.3 MB
- 01.10.2004 – SECCANT III, SECCANT III A (420 bar) (G5)
1.1 MB
- 01.10.2004 – SECCANT III-J, SECCANT III A-J (350 bar, Japan) (G5)
651 KB
- 01.06.2005 — SECCANT III, SECCANT III A (G5)
679 KB
- 01.06.2005 – SECCANT III, SECCANT III A (420 bar) (G5)
0.9 MB
- 01.06.1991 – SECCANT IV EX (G10)
677 KB
- 01.06.1988 – SECCANT IV, SECCANT IV A (G25)
516 KB
- 01.05.1995 – SECCANT IV, SECCANT IV A (G25)
1.1 MB
- 01.08.2004 – SECCANT IV 350 bar, SECCANT IV A (G25)
1.2 MB
- 01.06.2005 – SECCANT IV 350 bar, SECCANT IV A (G25)
1.2 MB
- 01.06.2005 – SECCANT IV 420 bar, SECCANT IV A (G25)
1.2 MB
- 01.01.2007 – SECCANT IV 350 bar, SECCANT IV A (G25)
1.2 MB
- 01.01.2007 – SECCANT IV 420 bar, SECCANT IV A (G25)
1.2 MB
- 01.06.1988 – SECCANT IV Gas/gas/gaz (G29)
734 KB
- 01.06.1991 – SECCANT IV Gas/gas/gaz (G29)
712 KB
- 01.05.1995 – SECCANT IV Gas/gas/gaz, SECCANT IV A Gas/gas/gaz (G29)
1.1 MB
- 01.06.1996 – SECCANT IV Gas/gas/gaz, SECCANT IV A Gas/gas/gaz (G29)
1.8 MB
- 30.10.1991 – SECCANT III Gas/gas/gaz (G30)
650 KB
- 01.10.2004 – SECCANT III-H 350 bar, SECCANT III A-H (G30)
1.7 MB
- 01.06.2005 – SECCANT III-H 350 bar, SECCANT III A-H (G30)
1.0 MB
Flaschenbatterie liegend, Storage bottle racks, Batteries de bouteilles à air comprimé
- 15.02.1985 (G6)
145 KB
Flaschenbatterie stehend, Storage bottle racks, Batteries de bouteilles à air comprimé
- 02.06.1986 (G7)
100 KB
- 01.04.1988 (G7)
286 KB
- 08.08.1991 (G7)
276 KB
- 24.02.1994 (G7)
0.9 MB
- 28.04.1997 (G7)
0.9 MB
- 01.10.1998 (G7)
1.5 MB
- 15.03.2001 (G7)
1.4 MB
- 01.04.2002 (G7)
602 KB
Speicherflaschenbatterie Erdgas, Compressed air bottles unit, Batterie de bouteilles à air comprimé
- 01.01.2005 – B800 (G66)
368 KB
Kondensatbehälter/-Sammelsystem, Condensate receiver/Condensate collecting systems, Reservoir de condensat/Systèmes de récupération des condensats
- 23.02.1987 – Kondensatbehälter, Condensate receiver, Reservoir de condensat (G8)
113 KB
- 01.11.1987 – Kondensatbehälter, Condensate receiver, Reservoir de condensat (G8)
118 KB
- 07.01.1988 – Kondensatbehälter, Condensate receiver, Reservoir de condensat (G8)
123 KB
- 01.12.1989 – Kondensatbehälter, Condensate receiver, Reservoir de condensat (G8)
86 KB
- 01.03.1994 – Kondensat-Sammelsystem, Condensate collecting systems, Systèmes de récupération des condensats (G44)
442 KB
- 01.01.1999 – Kondensat-Sammelsystem, Condensate collecting systems, Systèmes de récupération des condensats (G44)
339 KB
Externe Füllleisten, Extern filling panels, Rampes de gonflage externes
- 03.03.1988 – PN200, PN300 (G14)
353 KB
- 10.06.1994 – PN200, PN300 (G14)
2.3 MB
- 01.07.1996 – PN200, PN300 (G14)
2.5 MB
- 01.01.2001 – Modell KAP 4/6-fach mit Schlauchanschluß, Model KAP 4/6 valves with hose coupling, Modèle KAP 4/6 raccords avec flexibles (G14)
2.9 MB
- 01.04.2002 – Modell KAP 4/6-fach mit Schlauchanschluß, Model KAP 4/6 valves with hose coupling, Modèle KAP 4/6 raccords avec flexibles (G14)
2.3 MB
- 01.03.2003 – Modell KAP, Model KAP, Modèle KAP (G14)
2.1 MB
- 01.01.2007 – Modell KAP, Model KAP, Modèle KAP (G14)
2.0 MB
- 31.01.1994 – VERTICUS III (G47)
5.1 MB
- 05.11.1997 – VERTICUS III (G47)
11.1 MB
- 01.01.1997 – Modell KAP mit Direktfüllventilen, Model KAP with direct coupling, Modèle KAP raccordemant directe (G51)
3.4 MB
- 01.01.2001 – Modell KAP, 4/6fach m. Direktfüllventilen, Model KAP, 4/6 valves with direct coupling, Modèle KAP, avec 4/6 raccords directs (G51)
11.0 MB
- 01.04.2002 – Modell KAP, 4/6fach m. Direktfüllventilen, Model KAP, 4/6 valves with direct coupling, Modèle KAP, avec 4/6 raccords directs (G51)
8.8 MB
- 01.01.1997 – Model KAP, 6fach mit Schlauchanschluss, Model KAP, 6 valves with hose coupling, Modèle KAP, 6 vannes avec flexibles (G52)
2.6 MB
- 01.04.2002 – Model KAP, 6fach mit Schlauchanschluss, Model KAP, 6 valves with hose coupling, Modèle KAP, 6 vannes avec flexibles (G52)
3.1 MB
- 01.01.1997 – Modell KAP, 6fach m. Direktfüllventilen, Model KAP, 6 valves with direct coupling, Modèle KAP, avec 6 raccords directs (G53)
3.4 MB
- 01.01.2005 – Verteiler-Fülleisten, Filling blocks, Rampes de gonflage (G65)
704 KB
Kältetrockner, Refrigeration dryer, Sécheur réfrigérant
- 02.02.1988 – KT I, KT II, KT III (G15)
163 KB
- 03.02.1988 – KT I Plus, KT II Plus (G16)
224 KB
- 02.03.1988 – KT M II (G17)
159 KB
- 01.09.2004 – AIR-KOOL (G64)
393 KB
Hochdruckreduzierstation, High pressure reduction panel, Tableau détendeur de haute pression
- 06.04.1988 (G18)
120 KB
- 01.11.1998 – 077838, 077841, 80311 – Druckreduzierstationen, Pressure reducing stations, Station de réduction haute-pression (G54)
360 KB
- 01.04.2002 – 077838, 077841, 80311 – Druckreduzierstationen, Pressure reducing stations, Station de réduction haute-pression (G54)
464 KB
Rohrbruchsicherung, Pressure line burst failure monitor, Appareil de sècurite contre rupture de tuyau
- 06.04.1988 (G19)
113 KB
Reinigungsstation für Cryo-Flaschen, Workbench for cleaning cryogenic bottles, Installation de dépollution pour bouteilles d’cryogenié
- 25.07.1988 (G20)
155 KB
Kompressorsteuerung, Compressor control system, Commande de compresseur
- 26.04.1990 – KB 069428-992 (G28)
89 KB
- 02.02.1993 – MP-4D-AT-KB 070797-992 (G31)
121 KB
- 01.01.1995 – VERTICUS III (B-E-12.4-Anlagen, B-E-12.4-Units, Groupe B-E-12.4, G48)
365 KB
- 01.01.1995 – VERTICUS III (V-I-GI-Anlagen, V-I-GI-Units, Groupe V-I-Gi, G48)
532 KB
- 01.06.1996 – MINI-VERTICUS (G50)
532 KB
- 01.06.2000 – MINI-VERTICUS II (G50)
533 KB
- 01.07.2001 – MINI-VERTICUS II (G50)
550 KB
- 01.02.2002 – MINI-VERTICUS II (G50)
838 KB
- 01.01.2003 – MINI-VERTICUS II (G50)
745 KB
- 01.10.2006 – MINI-VERTICUS III (G68)
461 KB
- 01.01.2001 – VERTICUS 5 / B-CONTROL (G59)
2.8 MB
- 01.11.2001 – VERTICUS 5 / B-CONTROL (G59)
3.1 MB
- 01.01.2003 – K22-K28 / B-CONTROL (G62)
0.9 MB
- 01.01.2005 – POSEIDON PSI/PSO (G67)
216 KB
Ansaugdruckreduzierung, Intake pressure reduction, Réducteur de la pression
- 23.04.1993 – KB 071578-400 (G43)
219 KB
- 21.02.1995 – KB 071578-400, KB 070710-400 (G43)
373 KB
- 25.07.1995 – KB 071578-400, KB 070710-400 (G43)
474 KB
- 01.03.2002 – KB 071578, KB 070710 (G43)
443 KB
Zuschaltautomatik, Automatic selector unit, Dispositif de communication automatique
- 01.01.1996 (G46)
508 KB
- 01.01.2004 (G46)
247 KB
HD–Drucklufttrockner, High pressure dryer, Sécheur haute pression
- 24.08.1998 (G55)
811 KB
Abluftschacht, Cooling air duct, Conduite d’aération
- 01.01.2007 – VERTICUS 5 (G69)
115 KB
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Bauer Mini Verticus Instruction manual and replacement parts list
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