Acoposinverter x64 инструкция на русском

• B&R ACOPOSinverter X64 ACOPOSinverter X64 ACOPOSinverter P64new Migration manual Version: 1.20 (December 2019) Order no.: MAACPIX64-ENG Translation of the original documentation All values in this manual are current as of its creation. We reserve the right to change the contents of this manual without notice. B&R Industrial Automation GmbH is not liable for technical or editorial errors and defects in this manual. In addition, B&R Industrial Automation GmbH assumes no liability for damages that are directly or indirectly attributable to the delivery, performance or use of this material. We point out that the software and hardware desig

• B&R ACOPOSinverter X64 Installation 10 V 1.20 ACOPOSinverter P66 / ACOPOSinverter P64new ACOPOSinverter X64Material number ACOPOSinverter P66 Variant Drill hole pat- tern width [mm] Drill hole pat- tern height [mm] Drill hole pat- tern width [mm] Drill hole pat- tern height [mm] 8I66S200018.00-000 1-phase — 200 to 240 V — 0.18 kW 60 131 60 121.5 8I66S200037.00-000 1-phase — 200 to 240 V — 0.37 kW 60 121.5 60 121.5 8I66S200055.00-000 1-phase — 200 to 240 V — 0.55 kW 60 121.5 60 121.5 8I66T400075.00-000 1-phase — 200 to 240 V — 0.75 kW 60 121.5 60 121.5 8I66S200110.00-000 1-phase — 200 to 240 V — 1.1 kW 93 118 93 121.5 8I66S200150.

• Implementation V 1.20 23 Measurement series 2 An unusual (poorly optimized) configuration was chosen for measurement series two. Despite the changed configuration, no major deviations could be generated in the current measurement. For this reason, only very small deviations with regard to the other process variables occur. The observations from measurement series 1 could be confirmed.
  

• Implementation 22 V 1.20 5.3.3 UFT: L If parameter [U/F mot 1 selected] (UFt) is configured to value [Cst. Torque] (L) in the module configuration (Automation Studio), parameter [Motor control type] (Ctt) is set to [Standard] (Std) on the ACOPOSinverter P64new. Two series of measurements were carried out and the following step responses recorded. Measurement series 1 The first diagram shows that the ACOPOSinverter P64new behaves in a similarly agile manner. The increase of the current value is about as steep

• B&R ACOPOSinverter X64 Implementation V 1.20 25 5.3.4 UFT: P If parameter [U/F mot 1 selected] (UFt) is configured to value [Var. Torque] (P) in the module configuration (Automation Studio), parameter [Motor control type] (Ctt) is set to [V/F Quad.] (UFq) on the ACOPOSinverter P64new. Two series of measurements were carried out and the following step responses recorded. Measurement series 1 The first diagram shows that the ACOPOSinverter P64new replacement product responds in a similarly agile man- ner. The increase of the current value is almost as steep

• Implementation 18 V 1.20 5 Implementation 5.1 Distinction The ACOPOSinverter P64new was developed to enable the continuous use of as many existing projects as possi- ble. If the application-based differences do not require any adjustments in the project, the ACOPOSinverter P64new can be used as a 1-to-1 replacement. For this reason, both products report the same «ModuleID». If it is necessary to make adjustments to the project, the value of «HardwareVariant» can be used to dete

• B&R ACOPOSinverter X64 Application-based differences 34 V 1.20 Possible solution This use case is rare since the effort for programming and wiring is relatively high. Certain requirements (e.g. correct switchover via motor protecting switch) must be met in order to switch over the motor with parameter [SWITCHING MOTOR](CHP-). Instead of function «second motor», separate configurations can be created in Automation Studio that can be switched at runtime using Automation Studio library «AsIoMMan». 6.13 Access restrictions (paramet

• Implementation V 1.20 21
  

• B&R ACOPOSinverter X64 Interfaces V 1.20 17 Model number 8I0IF109.400-2 Ambient conditions Temperature Operation -10 to 60°C Storage -40 to 85°C Transport -40 to 85°C Relative humidity Operation 5 to 95%, non-condensing Storage 5 to 95%, non-condensing Transport 5 to 95%, non-condensing Mechanical properties Note Terminal blocks must be ordered separately. 2x 8TB2104.2010-00 (corresponds to 0TB704.9) or 2x 8TB2104.2210-00 (corresponds to 0TB704.91) or 1x 8TB2108.2010-00 or 1x 8TB2108.2210-00 Table 2: 8I0IF109.400-2 — Technical data 4.1.4 LED status indicators For a description of differ

• B&R ACOPOSinverter X64 Installation V 1.20 15 Terminal Function Electrical characteristics LI3 LI4 Depending on the I/O configuration, LI3 and LI4 can be used as: • Logic inputs or • Counter inputs Same characteristics as LI1 and LI2 Event counter, gate, frequency and period measurement (LI3 and LI4 cannot be used for library ACP10SDC. Operation as event counter: • Counter size: 32-bit • Max. input frequency: 100 kHz Gate measurement: • Counter size: 32-bit (16-bit with active overflow detection) • Max. input frequency: 100

• General information 8 V 1.20 ACOPOSinverter X64 ACOPOSinverter P64new 8I64T400400.00X-1 8I64T400400.0X-000 8I64T400550.00X-1 8I64T400550.0X-000 8I64T400750.00X-1 8I64T400750.0X-000 8I64T401100.00X-1 8I64T401100.0X-000 8I64T401500.00X-1 8I64T401500.0X-000 Advice: The ACOPOSinverter P64new is a largely compatible solution for existing B&R customers and not a further development of the ACOPOSinverter X64. Additional functions of the new drive (e.g. safety applications) are not enabled.
  

• Implementation V 1.20 27
  

• General information V 1.20 7 2 General information The ACOPOSinverter P64new is available as a replacement product for the discontinued X64 to ensure replace- ment part availability for old systems and retrofits. This way, we make it possible for users to deploy their machine generations on the market as long as possible. The P64new is physically based on the ACOPOSinverter P66. A specific communication card is used to establish software compatibility with the X64. Both products are used with hardware upgrade «8I64xxxxxxx.00x-1». This document lists the differences be

• B&R ACOPOSinverter X64 Application-based differences V 1.20 31 6 Application-based differences This chapter provides information about all known incompatibilities that could affect the project in Automation Studio. It provides information about the required measures for switchover and allows an estimate of the amount of work required. 6.1 Edge counter and AB counter The counting functions (edge counter and AB counter) are no longer available for the ACOPOSinverter P64new. If these functions are required, a corres

• B&R ACOPOSinverter X64 Safety information V 1.20 3 1 Safety information Read through these instructions carefully and familiarize yourself with the device before installing, operating or servicing it. The warning messages listed below are included in all documentation and on the device itself in order to highlight potential risks and hazards, or to indicate specific information intended to explain or simplify a particular procedure. Notes Danger! DANGER indicates an imminently hazardous situation that, if not avoided, will result in death or seri

• Implementation 30 V 1.20
  

• B&R ACOPOSinverter X64 Interfaces 16 V 1.20 4 Interfaces 4.1 X2X Link 4.1.1 General information This product is a plug-in interface for the ACOPOSinverter P64new. The communication card enables access to the drive parameters via the X2X Link bus. It was equipped with a special compatibility layer to convert controller access to the ACOPOSinverter X64 and prepare it for the ACOPOSinverter P64new. One input and one output have each been implemented for X2X Link. A shield connection and shield grounding are provided. • Automatic firmware

• Installation 12 V 1.20 Terminal Description I/O type Electrical characteristics 10 V Power supply for setpoint potentiometer Output Internal power supply for analog inputs • 10 VDC • Tolerance: 0 to 10% • Current: Max. 10 mA AI1 Analog voltage input Input Analog input 0 + 10 VDC • Impedance: 30 kΩ • Resolution: 10-bit converter • Accuracy: ° ±0.5% at 25°C (77°F) ° ±0.7% at a temperature fluctuation of 60°C (108°F) • Linearity: ±0.2% (max. ±0.5%) of maximum value • Sampling time: 2 ms COM Reference wire for anal

• B&R ACOPOSinverter X64 Application-based differences 32 V 1.20 • [Auto tuning] (tUn) = [No] (nO) (default) Automatic motor tuning is not enabled. With regard to function «Auto tuning», the Automation Studio project can be migrated without limitations. • [Auto tuning] (tUn) = [Run] (rUn) Automatic motor tuning is performed for the ACOPOSinverter P64new during the first transition to state «RUN» or «Operation enabled». In contrast to the ACOPOSinverter X64, the measurement is not repeated. • [Auto tuning] (tUn) = [Power on] (POn) Automatic motor tuning is performed without modifications. • [Auto tuning] (tUn) = [LI1] (

• Application-based differences V 1.20 33 6.9 Ramp switchover (control word «CMI») With the ACOPOSinverter P64new, the command for switching the acceleration/deceleration ramp can no longer be executed using bit 4 of control word «CMI». If the ramp switchover is implemented using bit 4 of control word «CMI», the application cannot be migrated. Danger! UNEXPECTED OPERATION OF THE EQUIPMENT Make sure that enabling this function does not result in unsafe states. Failure to follow these instructio

• B&R ACOPOSinverter X64 Implementation 26 V 1.20 Measurement series 2 An unusual (poorly optimized) configuration was chosen for measurement series two. By modifying the configuration of the controller, the deviations already mentioned could be increased. However, there is still no noticeable deviation on the axis shown during position detection via the encoder. The observations from measurement series 1 could be confirmed.
  

• B&R ACOPOSinverter X64 Implementation V 1.20 19 Two series of measurements were carried out and the following step responses recorded. Measurement series 1 The first diagram shows that the ACOPOSinverter P64new responds in a more agile manner. The increase of the current value is considerably steeper than with the ACOPOSinverter X64. In contrast to the ACOPOSinverter X64, a brief overshoot occurs before the same end value is reached. The second diagram shows that the increased agility has a positive effect on speed control. The requested speed value is reached soo

• B&R ACOPOSinverter X64 Application-based differences V 1.20 35 Possible solution Control word «CMI» is a device-specific extension that is not required in communication profile DS402. In principle, the device can be used without any limitations even without this additional command word. 6.18 Extended status word «ETI» Extended status word «ETI» is device-specific. For this reason, an exact match cannot be guaranteed for the ACOPOSinverter P64new. The following deviations are known: • Bit 06: For the ACOPOSinverter P64new, «Steady state» is no longer reported outside DS402 status 5 «Operation

• B&R ACOPOSinverter X64 Problems and solutions 36 V 1.20 7 Problems and solutions 7.1 Boot loop If the ACOPOSinverter P64new gets stuck in the boot loop after replacement, a 1-to-1 replacement is unfortunately not possible. To continue using the existing Automation Studio project, an updated version of hardware upgrade «8I64xxxxxxx.00X -1» must be installed. In the updated upgrades (version 1.4.1.0 or later), extensions have been implemented in the hardware file to optimize the cyclic data on the X2X bus for the ACOPOSinverter P64new. Depending

• B&R ACOPOSinverter X64 Installation V 1.20 9 3 Installation When installing the ACOPOSinverter P64new, it is important to note that the dimensions will change slightly com- pared to the original product. In addition, the wiring of the low voltage I/Os and motor cable must be adapted to the replacement product, if necessary. 3.1 Dimensions and drill hole patterns The following deviations with regard to mechanical data must be observed: ACOPOSinverter P66 / ACOPOSinverter P64new ACOPOSinverter X64Material number ACOPOSinverter P66 Variant Weight [kg] Width [mm] Height [mm] Depth [mm] Height including shield plate [mm] Weight [kg] Width [mm] Height [mm] Depth [mm]

• B&R ACOPOSinverter X64 Safety information 4 V 1.20 be implemented. Since the product is used as a component of an overall system, personal safety must be ensured by selecting an appropriate complete system variant (such as an appropriate machine design, for example). Use of this product in any way other than its expressly permitted use is strictly prohibited and can be potentially dangerous. Only qualified personnel are permitted to install, operate, control and service electrical devices. Product-related information Danger! RISK OF ELECTRI

• Installation V 1.20 11 3.2 Input and output circuit diagram The ACOPOSinverter P64new provides the following I/Os: • 2x relays «R1», «R2» • 1x digital output «DQ1», «DQ» for short • 6x digital inputs «DI1», «DI2», «DI3», «DI4», «DI5», «DI6» • 1x analog output «AQ1», «AQ» for short • 3x analog inputs «AI1», «AI2», «AI3» This makes it possible to numerically represent all I/Os that were offered by the ACOPOSinver

• Implementation 24 V 1.20
  

• B&R ACOPOSinverter X64 Implementation V 1.20 29 Measurement series 2 An unusual (poorly optimized) configuration was chosen for measurement series two. By modifying the configuration of the controller, some instability could possibly be generated in the control behavior for the current. Despite this considerable deviation, there was no obvious effect on the stability with regard to the internally calculated value for speed and position monitoring using the encoder. The observations from measurement series 1 could be confirmed.
  

• B&R ACOPOSinverter X64 Installation V 1.20 13 Terminal Description I/O type Electrical characteristics DI2 DI3 DI4 • 24 VDC power supply (max. 30 VDC) • State 0 if <5 VDC, state 1 if >11 VDC (in source mode) • State 0 if >16 VDC, state 1 if <10 VDC (in sink mode) • Response time: 8 ms on stop DI5 DI6 Digital inputs Input When programming as digital inputs, the characteristics are the same as for DI1 to DI4. • DI5 can be programmed as a pulse input based on 20 kpps (pulses per second). • DI6 can be used as a PTC (Positive Temperature

• B&R ACOPOSinverter X64 Implementation 20 V 1.20 Measurement series 2 An unusual (poorly optimized) configuration was chosen for measurement series two. Despite the increased deviations in the current measurement, only very small deviations from the other process variables occurred. The observations from measurement series 1 could be confirmed.
  

• B&R ACOPOSinverter X64 Implementation 28 V 1.20 5.3.5 UFT: NLD If parameter [Energy Sav.] (nLd) is configured to value [Var. Torque] (P) in the module configuration (Automation Studio), parameter [Motor control type] (Ctt) is set to [Energy Sav.] (nLd) on the ACOPOSinverter P64new. Two series of measurements were carried out and the following step responses recorded. Measurement series 1 The first diagram shows that the ACOPOSinverter P64new responds in a more agile manner. The increase of the current value is considerably steeper than with the ACOPOSinverter X64. In contrast to the ACOPOSinverter X64, there

• B&R ACOPOSinverter X64 Safety information 6 V 1.20 Danger! EXPLOSION HAZARD Install and use this device only outside of danger zones. Failure to follow these instructions will result in death or serious injury. Machines, controllers and associated devices are usually integrated into the network. Unauthorized persons and malware can gain access to the machine or other devices on the machine’s network/fieldbus and connected net- works via insufficiently secured access to software and networks. Warning! UNAUTHORIZED ACCESS TO THE MACHINE VIA SOFTWARE OR NETWORK In your hazard and risk analysis, take into account all

• Safety information V 1.20 5 Warning! UNINTENDED OPERATION OF THE EQUIPMENT • When wiring the device, all EMC requirements must be strictly observed. • It is not permitted to operate the product using unspecified or unsuitable settings or data. • Perform a comprehensive commissioning test. Failure to follow these instructions can result in serious injury or death as well as damage to the equipment. Damaged products and accessories can result in electric shock or the equipment operating in unanticipated w

• B&R ACOPOSinverter X64 Implementation 22 V 1.20 5.3.3 UFT: L If parameter [U/F mot 1 selected] (UFt) is configured to value [Cst. Torque] (L) in the module configuration (Automation Studio), parameter [Motor control type] (Ctt) is set to [Standard] (Std) on the ACOPOSinverter P64new. Two series of measurements were carried out and the following step responses recorded. Measurement series 1 The first diagram shows that the ACOPOSinverter P64new behaves in a similarly agile manner. The increase of the current value is about as steep as with the ACOPOSinverter X64. Ju

• B&R ACOPOSinverter X64 Problems and solutions 36 V 1.20 7 Problems and solutions 7.1 Boot loop If the ACOPOSinverter P64new gets stuck in the boot loop after replacement, a 1-to-1 replacement is unfortunately not possible. To continue using the existing Automation Studio project, an updated version of hardware upgrade «8I64xxxxxxx.00X -1» must be installed. In the updated upgrades (version 1.4.1.0 or later), extensions have been implemented in the hardware file to optimize the cyclic data on the X2X bus for the ACOPOSinverter P64new. Depend

• B&R ACOPOSinverter X64 Installation 14 V 1.20 3.2.2 ACOPOSinverter X64 Terminal Function Electrical characteristics R2A R2C NO contact of programmable relay r2 • Minimum switching capacity: 10 mA at 5 V (DC power) • Max. switching capacity at resistive load (cos ϕ = 1 and L/R = 0 ms): 2 A at 250 V (AC power) and 30 V (DC power) • Max. switching capacity at inductive load (cos ϕ = 0.4 and L/R = 7 ms): 1.5 A at 250 V (AC power) and 30 V (DC power) • Sampling time: 8 ms • Service life: 100,000 switching operations at maximum switching capacity +24 V Power supply for X2X inter

• B&R ACOPOSinverter X64 Implementation V 1.20 21
  

• B&R ACOPOSinverter X64 Safety information 4 V 1.20 be implemented. Since the product is used as a component of an overall system, personal safety must be ensured by selecting an appropriate complete system variant (such as an appropriate machine design, for example). Use of this product in any way other than its expressly permitted use is strictly prohibited and can be potentially dangerous. Only qualified personnel are permitted to install, operate, control and service electrical devices. Product-related information Danger! RISK OF ELECTRIC SHOCK, ARC FLASH OR EXPLOSION • Only suit

• Implementation 26 V 1.20 Measurement series 2 An unusual (poorly optimized) configuration was chosen for measurement series two. By modifying the configuration of the controller, the deviations already mentioned could be increased. However, there is still no noticeable deviation on the axis shown during position detection via the encoder. The observations from measurement series 1 could be confirmed.
  

• B&R ACOPOSinverter X64 Installation V 1.20 15 Terminal Function Electrical characteristics LI3 LI4 Depending on the I/O configuration, LI3 and LI4 can be used as: • Logic inputs or • Counter inputs Same characteristics as LI1 and LI2 Event counter, gate, frequency and period measurement (LI3 and LI4 cannot be used for library ACP10SDC. Operation as event counter: • Counter size: 32-bit • Max. input frequency: 100 kHz Gate measurement: • Counter size: 32-bit (16-bit with active overflow detection) • Max. input frequency: 100 kHz • Counter frequency: 4 MHz or 31.25 kHz internal, max. 100 kHz external • Max. discrepancy at 24 V: ±

• Implementation 18 V 1.20 5 Implementation 5.1 Distinction The ACOPOSinverter P64new was developed to enable the continuous use of as many existing projects as possi- ble. If the application-based differences do not require any adjustments in the project, the ACOPOSinverter P64new can be used as a 1-to-1 replacement. For this reason, both products report the same «ModuleID». If it is necessary to make adjustments to the project, the value of «HardwareVariant» can be used to determine via the I/O mapping whether the ACOPOSinverter X64 or the ACOPO

• B&R ACOPOSinverter X64 Safety information 6 V 1.20 Danger! EXPLOSION HAZARD Install and use this device only outside of danger zones. Failure to follow these instructions will result in death or serious injury. Machines, controllers and associated devices are usually integrated into the network. Unauthorized persons and malware can gain access to the machine or other devices on the machine’s network/fieldbus and connected net- works via insufficiently secured access to software and networks. Warning! UNAUTHORIZED ACCESS TO THE MACHINE VIA SOFT

• Application-based differences 32 V 1.20 • [Auto tuning] (tUn) = [No] (nO) (default) Automatic motor tuning is not enabled. With regard to function «Auto tuning», the Automation Studio project can be migrated without limitations. • [Auto tuning] (tUn) = [Run] (rUn) Automatic motor tuning is performed for the ACOPOSinverter P64new during the first transition to state «RUN» or «Operation enabled». In contrast to the ACOPOSinverter X64, the measurement is not repeated. • [Auto tuning] (t

• B&R ACOPOSinverter X64 Interfaces V 1.20 17 Model number 8I0IF109.400-2 Ambient conditions Temperature Operation -10 to 60°C Storage -40 to 85°C Transport -40 to 85°C Relative humidity Operation 5 to 95%, non-condensing Storage 5 to 95%, non-condensing Transport 5 to 95%, non-condensing Mechanical properties Note Terminal blocks must be ordered separately. 2x 8TB2104.2010-00 (corresponds to 0TB704.9) or 2x 8TB2104.2210-00 (corresponds to 0TB704.91) or 1x 8TB2108.2010-00 or 1x 8TB2108.2210-00 Table 2: 8I0IF109.400-2 — Technical data 4.1.4 LED status indicators For a description of differen

• Implementation V 1.20 19 Two series of measurements were carried out and the following step responses recorded. Measurement series 1 The first diagram shows that the ACOPOSinverter P64new responds in a more agile manner. The increase of the current value is considerably steeper than with the ACOPOSinverter X64. In contrast to the ACOPOSinverter X64, a brief overshoot occurs before the same end value is reached. The second diagram shows that the increased agility has a positive effec

• Installation V 1.20 13 Terminal Description I/O type Electrical characteristics DI2 DI3 DI4 • 24 VDC power supply (max. 30 VDC) • State 0 if <5 VDC, state 1 if >11 VDC (in source mode) • State 0 if >16 VDC, state 1 if <10 VDC (in sink mode) • Response time: 8 ms on stop DI5 DI6 Digital inputs Input When programming as digital inputs, the characteristics are the same as for DI1 to DI4. • DI5 can be programmed as a pulse input based on 20 kpps (pulses per second)

• B&R ACOPOSinverter X64 ACOPOSinverter X64 ACOPOSinverter P64new Migration manual Version: 1.20 (December 2019) Order no.: MAACPIX64-ENG Translation of the original documentation All values in this manual are current as of its creation. We reserve the right to change the contents of this manual without notice. B&R Industrial Automation GmbH is not liable for technical or editorial errors and defects in this manual. In addition, B&R Industrial Automation GmbH assumes no liability for damages that are directly or indirectly attributable to the delivery, performance or use of th

• Implementation V 1.20 25 5.3.4 UFT: P If parameter [U/F mot 1 selected] (UFt) is configured to value [Var. Torque] (P) in the module configuration (Automation Studio), parameter [Motor control type] (Ctt) is set to [V/F Quad.] (UFq) on the ACOPOSinverter P64new. Two series of measurements were carried out and the following step responses recorded. Measurement series 1 The first diagram shows that the ACOPOSinverter P64new replacement product responds in a similarly agile man- ner. The increase of the current value is almo

• B&R ACOPOSinverter X64 Installation V 1.20 9 3 Installation When installing the ACOPOSinverter P64new, it is important to note that the dimensions will change slightly com- pared to the original product. In addition, the wiring of the low voltage I/Os and motor cable must be adapted to the replacement product, if necessary. 3.1 Dimensions and drill hole patterns The following deviations with regard to mechanical data must be observed: ACOPOSinverter P66 / ACOPOSinverter P64new ACOPOSinverter X64Material number ACOPOSinverter P66 Variant Weight [kg] Width [mm] Height [mm] Depth [mm] Height includin

• Installation 10 V 1.20 ACOPOSinverter P66 / ACOPOSinverter P64new ACOPOSinverter X64Material number ACOPOSinverter P66 Variant Drill hole pat- tern width [mm] Drill hole pat- tern height [mm] Drill hole pat- tern width [mm] Drill hole pat- tern height [mm] 8I66S200018.00-000 1-phase — 200 to 240 V — 0.18 kW 60 131 60 121.5 8I66S200037.00-000 1-phase — 200 to 240 V — 0.37 kW 60 121.5 60 121.5 8I66S200055.00-000 1-phase — 200 to 240 V — 0.55 kW 60 121.5 60 121.5 8I66T400075.00-000

• B&R ACOPOSinverter X64 Implementation 30 V 1.20
  

• B&R ACOPOSinverter X64 General information 8 V 1.20 ACOPOSinverter X64 ACOPOSinverter P64new 8I64T400400.00X-1 8I64T400400.0X-000 8I64T400550.00X-1 8I64T400550.0X-000 8I64T400750.00X-1 8I64T400750.0X-000 8I64T401100.00X-1 8I64T401100.0X-000 8I64T401500.00X-1 8I64T401500.0X-000 Advice: The ACOPOSinverter P64new is a largely compatible solution for existing B&R customers and not a further development of the ACOPOSinverter X64. Additional functions of the new drive (e.g. safety applications) are not enabled.
  

• Installation 12 V 1.20 Terminal Description I/O type Electrical characteristics 10 V Power supply for setpoint potentiometer Output Internal power supply for analog inputs • 10 VDC • Tolerance: 0 to 10% • Current: Max. 10 mA AI1 Analog voltage input Input Analog input 0 + 10 VDC • Impedance: 30 kΩ • Resolution: 10-bit converter • Accuracy: ° ±0.5% at 25°C (77°F) ° ±0.7% at a temperature fluctuation of 60°C (108°F) • Linearity: ±0.2% (max. ±0.5%) of maximum value • Sampling time: 2 ms COM Reference wire for analog inputs and

• B&R ACOPOSinverter X64 Implementation 24 V 1.20
  

• Application-based differences V 1.20 33 6.9 Ramp switchover (control word «CMI») With the ACOPOSinverter P64new, the command for switching the acceleration/deceleration ramp can no longer be executed using bit 4 of control word «CMI». If the ramp switchover is implemented using bit 4 of control word «CMI», the application cannot be migrated. Danger! UNEXPECTED OPERATION OF THE EQUIPMENT Make sure that enabling this function does not result in unsafe states. Fa

• B&R ACOPOSinverter X64 Installation V 1.20 11 3.2 Input and output circuit diagram The ACOPOSinverter P64new provides the following I/Os: • 2x relays «R1», «R2» • 1x digital output «DQ1», «DQ» for short • 6x digital inputs «DI1», «DI2», «DI3», «DI4», «DI5», «DI6» • 1x analog output «AQ1», «AQ» for short • 3x analog inputs «AI1», «AI2», «AI3» This makes it possible to numerically represent all I/Os that were offered by the ACOPOSinverter X64: • 1x relay &quo

• Implementation V 1.20 29 Measurement series 2 An unusual (poorly optimized) configuration was chosen for measurement series two. By modifying the configuration of the controller, some instability could possibly be generated in the control behavior for the current. Despite this considerable deviation, there was no obvious effect on the stability with regard to the internally calculated value for speed and position monitoring using the encoder. The observations from measurement series 1 could be confirmed.
  

• B&R ACOPOSinverter X64 Implementation V 1.20 27
  

• B&R ACOPOSinverter X64 Implementation 20 V 1.20 Measurement series 2 An unusual (poorly optimized) configuration was chosen for measurement series two. Despite the increased deviations in the current measurement, only very small deviations from the other process variables occurred. The observations from measurement series 1 could be confirmed.
  

• B&R ACOPOSinverter X64 Interfaces 16 V 1.20 4 Interfaces 4.1 X2X Link 4.1.1 General information This product is a plug-in interface for the ACOPOSinverter P64new. The communication card enables access to the drive parameters via the X2X Link bus. It was equipped with a special compatibility layer to convert controller access to the ACOPOSinverter X64 and prepare it for the ACOPOSinverter P64new. One input and one output have each been implemented for X2X Link. A shield connection and shield grounding are provided. • Automatic firmwar

• B&R ACOPOSinverter X64 Implementation V 1.20 23 Measurement series 2 An unusual (poorly optimized) configuration was chosen for measurement series two. Despite the changed configuration, no major deviations could be generated in the current measurement. For this reason, only very small deviations with regard to the other process variables occur. The observations from measurement series 1 could be confirmed.
  

• B&R ACOPOSinverter X64 Application-based differences V 1.20 31 6 Application-based differences This chapter provides information about all known incompatibilities that could affect the project in Automation Studio. It provides information about the required measures for switchover and allows an estimate of the amount of work required. 6.1 Edge counter and AB counter The counting functions (edge counter and AB counter) are no longer available for the ACOPOSinverter P64new. If these functions are required, a correspo

• Implementation 28 V 1.20 5.3.5 UFT: NLD If parameter [Energy Sav.] (nLd) is configured to value [Var. Torque] (P) in the module configuration (Automation Studio), parameter [Motor control type] (Ctt) is set to [Energy Sav.] (nLd) on the ACOPOSinverter P64new. Two series of measurements were carried out and the following step responses recorded. Measurement series 1 The first diagram shows that the ACOPOSinverter P64new responds in a more agile manner. The increase of the current value is consi

• B&R ACOPOSinverter X64 Safety information V 1.20 5 Warning! UNINTENDED OPERATION OF THE EQUIPMENT • When wiring the device, all EMC requirements must be strictly observed. • It is not permitted to operate the product using unspecified or unsuitable settings or data. • Perform a comprehensive commissioning test. Failure to follow these instructions can result in serious injury or death as well as damage to the equipment. Damaged products and accessories can result in electric shock or the equipment operating in unanticipated ways. Danger! ELECTRIC SHOCK OR UN

• B&R ACOPOSinverter X64 General information V 1.20 7 2 General information The ACOPOSinverter P64new is available as a replacement product for the discontinued X64 to ensure replace- ment part availability for old systems and retrofits. This way, we make it possible for users to deploy their machine generations on the market as long as possible. The P64new is physically based on the ACOPOSinverter P66. A specific communication card is used to establish software compatibility with the X64. Both products are used with hardware upgrade «8I64xxxxxxx.00x-1»

• Safety information V 1.20 3 1 Safety information Read through these instructions carefully and familiarize yourself with the device before installing, operating or servicing it. The warning messages listed below are included in all documentation and on the device itself in order to highlight potential risks and hazards, or to indicate specific information intended to explain or simplify a particular procedure. Notes Danger! DANGER indicates an imminently hazardous situation that, if not avoided, will result in death or

• B&R ACOPOSinverter X64 Application-based differences 34 V 1.20 Possible solution This use case is rare since the effort for programming and wiring is relatively high. Certain requirements (e.g. correct switchover via motor protecting switch) must be met in order to switch over the motor with parameter [SWITCHING MOTOR](CHP-). Instead of function «second motor», separate configurations can be created in Automation Studio that can be switched at runtime using Automation Studio library «AsIoMMan». 6.13 Access restrictions (parameters COD, LAC) Fo

2354235 11/2008

ACOPOSinverter X64

Variable speed drives forasynchronous motors

Installation Manual

Version: 0.20 (April 2011)Model number: MAxxxxxxx-ENG

All information contained in this manual is current as of its creation/publication. We reserve the right to change the contents of this manualwithout warning. The information contained herein is believed to be accurate as of the date of publication; however, Bernecker + RainerIndustrie-Elektronik Ges.m.b.H. makes no warranty, expressed or implied, with regard to the products or the documentation containedwithin this book. In addition, Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. shall not be liable in the event of incidental orconsequential damages in connection with or resulting from the furnishing, performance, or use of these products. The software names,hardware names, and trademarks used in this document are registered by the respective companies.

3

Table of Contents

Manual history …………………………………………………………………………………………………………………………………………..4Important Information …………………………………………………………………………………………………………………………………5Before you begin ……………………………………………………………………………………………………………………………………….6Steps for setting up ……………………………………………………………………………………………………………………………………8Setup — Preliminary recommendations ………………………………………………………………………………………………………….9Drive ratings ……………………………………………………………………………………………………………………………………………10Dimensions and weights …………………………………………………………………………………………………………………………..12Mounting ………………………………………………………………………………………………………………………………………………..15Wiring …………………………………………………………………………………………………………………………………………………….18Check list ………………………………………………………………………………………………………………………………………………..33Maintenance ……………………………………………………………………………………………………………………………………………34Short-circuit rating and branch circuit protection …………………………………………………………………………………………..35

Manual history

Version Date Comment

0.20 April 2011 Modifications of descriptions

0.12 December 2010 Editorial modifications

0.11 August 2010 Editorial modifications

0.10 June 2009 First edition

4

Important Information

NOTICERead these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintainit. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to callattention to information that clarifies or simplifies a procedure.

PLEASE NOTEThe word «drive» as used in this manual refers to the controller portion of the adjustable speed drive as defined by NEC.

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed byB&R for any consequences arising out of the use of this product.

DANGERDANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury.

WARNINGWARNING indicates a potentially hazardous situation, which, if not avoided, can result in death, serious injury orequipment damage.

CAUTIONCAUTION indicates a potentially hazardous situation, which, if not avoided, can result in injury or equipmentdamage.

CAUTIONCAUTION, used without the safety alert symbol, indicates a potentially hazardous situation which, if not avoided, canresult in equipment damage.

The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists, which will result inpersonal injury if the instructions are not followed.

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that followthis symbol to avoid possible injury or death.

5

Before you begin

Read and understand these instructions before performing any procedure with this drive.

DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH• Read and understand this manual before installing or operating the ACOPOSinverter X64 drive. Installation, adjustment, repair, and

maintenance must be performed by qualified personnel.

• The user is responsible for compliance with all international and national electrical code requirements with respect to grounding ofall equipment.

• Many parts of this drive, including the printed circuit boards, operate at the line voltage. DO NOT TOUCH. Use only electricallyinsulated tools.

• DO NOT touch unshielded components or terminal strip screw connections with voltage present.

• DO NOT short across terminals PA/+ and PC/– or across the DC bus capacitors.

• Before servicing the drive:

— Disconnect all power, including external control power that may be present.- Place a “DO NOT TURN ON” label on all power disconnects.- Lock all power disconnects in the open position.- WAIT 15 MINUTES to allow the DC bus capacitors to discharge. Then follow the “DC bus voltage measurement procedure”

page 17 to verify that the DC voltage is less than 42 V. The drive LEDs are not indicators of the absence of DC bus voltage.

• Install and close all covers before applying power or starting and stopping the drive.

Failure to follow these instructions will result in death or serious injury.

DANGERUNINTENDED EQUIPMENT OPERATION• Read and understand this manual before installing or operating the ACOPOSinverter X64 drive.• Any changes made to the parameter settings must be performed by qualified personnel.

Failure to follow these instructions will result in death or serious injury.

WARNINGDAMAGED DRIVE EQUIPMENTDo not operate or install any drive or drive accessory that appears damaged.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNINGLOSS OF CONTROL• The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical control functions,

provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop.

• Separate or redundant control paths must be provided for critical control functions.• System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission

delays or failures of the link.a

Failure to follow these instructions can result in death, serious injury, or equipment damage.

a. For additional information, refer to NEMA ICS 1.1 (latest edition), “Safety Guidelines for the Application, Installation, and Maintenance of Solid State Control” and to NEMA ICS 7.1 (latest edition), “Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems.”

6

Before you begin

CAUTIONINCOMPATIBLE LINE VOLTAGEBefore turning on and configuring the drive, ensure that the line voltage is compatible with the supply voltage range shown on the drive nameplate. The drive may be damaged if the line voltage is not compatible.

Failure to follow these instructions can result in injury or equipment damage.

CAUTIONRISK OF DAMAGE TO THE MOTORThe use of external overload protection is required under the following conditions:• Repowering up the product since there is no motor thermal state memory.• Running multiple motors.• Running motors rated at less than 0.2 times the nominal drive current.• Using motor switching.

Failure to follow these instructions can result in equipment damage

7

Steps for setting up

1. Receive and inspect the drivev Check that the catalog number printed on the label is the same as that on

the purchase order.v Remove the ACOPOSinverter from its packaging and check that it has not

been damaged in transit.

2. Check the line voltagev Check that the voltage range of the drive is compatible

with the line voltage (see pages 10 and 11).

3. Mount the drive v Mount the drive in accordance with the

instructions in this document (see page 15).v Install any options required (see option

documentation).

Steps 2 to 4 mustbe performed withthe power off.

4. Wire the drive (see page 18)v Connect the motor, ensuring that its

connections correspond to the voltage.v Connect the line supply, after making

sure that the power is off.v Connect the control part.

5. Please refer to the programming manual.

PROGRAMMING

INSTALLATION

8

Setup — Preliminary recommendations

Prior to switching on the drive

Prior to configuring the drive

Line contactor

DANGERUNINTENDED EQUIPMENT OPERATIONEnsure that all logic inputs are inactive to help prevent an accidental startup.

Failure to follow these instructions will result in death or serious injury.

DANGERUNINTENDED EQUIPMENT OPERATION• Read and understand this manual before installing or operating the ACOPOSinverter X64 drive.• Any changes made to the parameter settings must be performed by qualified personnel.• Ensure that all logic inputs are inactive to help prevent an accidental startup when modifying parameters.

Failure to follow these instructions will result in death or serious injury.

CAUTIONRISK OF DAMAGE TO THE DRIVE• Avoid operating the contactor frequently to avoid premature aging of the filter capacitors.• Power cycling must be more than 60 seconds.

Failure to follow these instructions can result in equipment damage.

9

Drive ratings

Single phase supply voltage: 200…240 V 50/60 HzFor three phase output 200/240 V motors

Three phase supply voltage: 200…240 V 50/60 HzFor three phase output 200/240 V motors

(1)These power ratings and currents are for a maximum ambient temperature of 50°C and a switching frequency of 4 kHz in continuousoperation.The switching frequency is adjustable from 2 to 16 kHz.Above 4 kHz, the drive will reduce the switching frequency in the event of excessive temperature rise. The temperature rise is controlledby a sensor in the power module. Nonetheless, the nominal drive current should be derated if operation above 4 kHz needs to becontinuous.Derating curves are shown on page 16 as a function of switching frequency, ambient temperature and mounting conditions.

(2)Current on a line supply with the «Max. prospective line Isc» indicated.(3)Peak current on power-up, for the max. voltage (240 V + 10%).(4)The maximum transient current for 60 s corresponds to 150% of the maximum nominal current In, followed by at most nominal current

for 9 min.(5)Reference of the drive with communication interface, e. g. 8I64S200018.00X-1 consists of 8I64S200018.000-1 (drive) and

8I0IF109.200-1 (interface).

Motor Line supply (input) Drive (output) Reference (5) Size

Power indicatedon plate (1)

Max. current line(2)

Apparent power

Max. inrush current(3)

Powerdissipated at nominal current

Nominal current (1)

Max. transient current (1) (4)

at 200 V at 240 V at 240 V

kW HP A A kVA A W A A

0.18 0.25 3.0 2.5 0.6 10 24 1.5 2.3 8I64S200018.00X-1 3

0.37 0.5 5.3 4.4 1.0 10 41 3.3 5.0 8I64S200037.00X-1 3

0.55 0.75 6.8 5.8 1.4 10 46 3.7 5.6 8I64S200055.00X-1 4

0.75 1 8.9 7.5 1.8 10 60 4.8 7.2 8I64S200075.00X-1 4

1.1 1.5 12.1 10.2 2.4 19 74 6.9 10.4 8I64S200110.00X-1 6

1.5 2 15.8 13.3 3.2 19 90 8.0 12.0 8I64S200150.00X-1 6

2.2 3 21.9 18.4 4.4 19 123 11.0 16.5 8I64S200220.00X-1 7

Motor Line supply (input) Drive (output) Reference (5) Size

Power indicatedon plate (1)

Max. current line(2)

Apparent power

Max. inrush current(3)

Powerdissipated at nominal current

Nominal current(1)

Max. transient current (1) (4)

at 200 V at 240 V at 240 V

kW HP A A kVA A W A A

0.18 0.25 2.1 1.9 0.7 10 23 1.5 2.3 8I64T200018.00X-1 1

0.37 0.5 3.8 3.3 1.3 10 38 3.3 5.0 8I64T200037.00X-1 1

0.55 0.75 4.9 4.2 1.7 10 43 3.7 5.6 8I64T200055.00X-1 2

0.75 1 6.4 5.6 2.2 10 55 4.8 7.2 8I64T200075.00X-1 2

1.1 1.5 8.5 7.4 3.0 10 71 6.9 10.4 8I64T200110.00X-1 5

1.5 2 11.1 9.6 3.8 10 86 8.0 12.0 8I64T200150.00X-1 5

2.2 3 14.9 13.0 5.2 10 114 11.0 16.5 8I64T200220.00X-1 6

3 3 19.1 16.6 6.6 19 146 13.7 20.6 8I64T200300.00X-1 7

4 5 24 21.1 8.4 19 180 17.5 26.3 8I64T200400.00X-1 7

5.5 7.5 36.8 32.0 12.8 23 292 27.5 41.3 8I64T200550.00X-1 8

7.5 10 46.8 40.9 16.2 23 388 33.0 49.5 8I64T200750.00X-1 8

11 15 63.5 55.6 22.0 93 477 54.0 81.0 8I64T201100.00X-1 9

15 20 82.1 71.9 28.5 93 628 66.0 99.0 8I64T201500.00X-1 9

10

.Drive ratings (continued)

Three phase supply voltage: 380…500 V 50/60 HzFor three phase output 380/500 V motors

(1)These power ratings and currents are for a maximum ambient temperature of 50°C and a switching frequency of 4 kHz in continuousoperation. The switching frequency is adjustable from 2 to 16 kHz.Above 4 kHz, the drive will reduce the switching frequency in the event of excessive temperature rise. The temperature rise is controlledby a sensor in the power module. Nonetheless, the nominal drive current should be derated if operation above 4 kHz needs to becontinuous.Derating curves are shown on page 16 as a function of switching frequency, ambient temperature and mounting conditions.

(2)Current on a line supply with the «Max. prospective line Isc» indicated.(3)Peak current on power-up, for the max. voltage (500 V + 10%, 600 V + 10%).(4)The maximum transient current for 60 s corresponds to 150% of the maximum nominal current In, followed by at most nominal current

for 9 min.(5)Reference of the drive with communication interface, e. g. 8I64S200018.00X-1 consists of 8I64S200018.000-1 (drive) and

8I0IF109.200-1 (interface).

Motor Line supply (input) Drive (output) Reference (5) Size

Power indicatedon plate (1)

Max. current line(2)

Apparent power

Max. inrush current(3)

Powerdissipated at nominal current

Nominal current(1)

Max. transient current (1) (4)

at 380 V at 500 V at 500 V

kW HP A A kVA A W A A

0.37 0.5 2.2 1.7 1.5 10 32 1.5 2.3 8I64T400037.00X-1 6

0.55 0.75 2.8 2.2 1.8 10 37 1.9 2.9 8I64T400055.00X-1 6

0.75 1 3.6 2.7 2.4 10 41 2.3 3.5 8I64T400075.00X-1 6

1.1 1.5 4.9 3.7 3.2 10 48 3.0 4.5 8I64T400110.00X-1 6

1.5 2 6.4 4.8 4.2 10 61 4.1 6.2 8I64T400150.00X-1 6

2.2 3 8.9 6.7 5.9 10 79 5.5 8.3 8I64T400220.00X-1 7

3 3 10.9 8.3 7.1 10 125 7.1 10.7 8I64T400300.00X-1 7

4 5 13.9 10.6 9.2 10 150 9.5 14.3 8I64T400400.00X-1 7

5.5 7.5 21.9 16.5 15.0 30 232 14.3 21.5 8I64T400550.00X-1 8

7.5 10 27.7 21.0 18.0 30 269 17.0 25.5 8I64T400750.00X-1 8

11 15 37.2 28.4 25.0 97 397 27.7 41.6 8I64T401100.00X-1 9

15 20 48.2 36.8 32.0 97 492 33.0 49.5 8I64T401500.00X-1 9

11

Dimensions and weights

amm (in.)

bmm (in.)

Cmm (in.)

Dmm (in.)

Gmm (in.)

Hmm (in.)

Jmm (in.)

K mm (in.)

Ømm (in.)

Weightkg (lb)

8I64T200018.00X-18I64T200037.00X-1

72(2.83)

145(5.70)

122(4.80)

6(0.24)

60(2.36)

121.5(4.76)

2 x 5(2×0.2)

18.5(0.73)

2 x 5(2×0.2)

0.9(1.98)

8I64T200055.00X-18I64T200075.00X-1

72(2.83)

145(5.70)

132(5.19)

6(0.24)

60(2.36)

121.5(4.76)

2 x 5(2×0.2)

18.5(0.73)

2 x 5(2×0.2)

0.9(1.98)

8I64S200018.00X-18I64S200037.00X-1

72(2.83)

145(5.70)

132(5.19)

6(0.24)

60(2.36)

121.5(4.76)

2 x 5(2×0.2)

18.5(0.73)

2 x 5(2×0.2)

1.05(2.31)

8I64S200055.00X-18I64S200075.00X-1

72(2.83)

145(5.70)

142(5.59)

6(0.24)

60(2.36)

121.5(4.76)

2 x 5(2×0.2)

18.5(0.73)

2 x 5(2×0.2)

1.05(2.31)

12

Dimensions and weights (continued)

a

mm (in.)b

mm (in.)C

mm (in.)D

mm (in.)G

mm (in.)H

mm (in.)J

mm (in.)K

mm (in.)Ø

mm (in.)Weightkg (lb)

8I64T200110.00X-18I64T200150.00X-1

105(4.13)

143(5.63)

132(5.19)

6(0.24)

93(3.66)

121.5(4.76)

5(0.2)

16.5(0.65)

2 x 5(2×0.2)

1.25(2.76)

8I64S200110.00X-18I64S200150.00X-18I64T200220.00X-18I64T400037.00X-18I64T400055.00X-18I64T400075.00X-18I64T400110.00X-18I64T400150.00X-1

107(4.21)

143(5.63)

152(5.98)

6(0.24)

93(3.66)

121.5(4.76)

5(0.2)

16.5(0.65)

2 x 5(2×0.2)

1.35(2.98)

8I64S200220.00X-18I64T200300.00X-18I64T200400.00X-18I64T400220.00X-18I64T400300.00X-18I64T400400.00X-1

142(5.59)

184(7.24)

152(5.98)

6(0.24)

126(4.96)

157(6.18)

6.5(0.26)

20.5(0.81)

4 x 5(4×0.2)

2.35(5.18)

13

Dimensions and weights (continued)

a

mm (in.)b

mm (in.)C

mm (in.)D

mm (in.)G

mm (in.)H

mm (in.)J

mm (in.)K

mm (in.)Ø

mm (in.)Weightkg (lb)

8I64T200550.00X-1 8I64T200750.00X-18I64T400550.00X-1 8I64T400750.00X-1

180(7.09)

232(9.13)

172(6.77)

6(0.24)

160(6.30)

210(8.27)

5(0.2)

17(0.67)

4 x 5(4×0.2)

4.70(10.36)

amm (in.)

bmm (in.)

Cmm (in.)

Dmm (in.)

Gmm (in.)

Hmm (in.)

Jmm (in.)

K mm (in.)

Ømm (in.)

Weightkg (lb)

8I64T201100.00X-18I64T201500.00X-18I64T401100.00X-18I64T401500.00X-1

245(9.65)

329.5(12.97)

192(7.56)

6(0.24)

225(8.86)

295(11.61)

7(0.28)

27.5(1.08)

4 x 6(4×0.24)

9(19.84)

14

Mounting

Mounting and temperature conditions

Install the unit vertically, at ± 10°.Do not place it close to heating elements.Leave sufficient free space so that the air required for cooling purposes can circulate from the bottom to the top ofthe unit.

Free space in front of unit: 10 mm (0.39 in.) minimum.

When IP20 protection is adequate, we recommend that the vent cover on the top of the drive be removed, asshown below.

Removing the vent cover

Mounting types3 types of mounting are possible:

Note: For switching frequencies above 4 kHz and derating conditions, please refer to the derating curves for guidelines.

Type A mounting:

Free space u 50 mm (2 in.) on each side, with vent cover fitted. Mounting type A is suitable for drive operation at surrounding air temperature less or equal to 50°C (122°F).

Type B mounting:

Drives mounted side-by-side, vent cover should be removed (the degree of protection becomes IP20).

Type C mounting:

.

Free space u 50 mm (2 in.) on each side. Vent cover should be removed for operation at surrounding air temperature above 50°C (122°F). The degree of protection becomes IP20

5

0 m

m

50

mm

Example 8I64T200110.00X-1

u 50 mm2 in.

u 50 mm2 in.

u 50 mm2 in.

u 50 mm2 in.

15

Mounting (continued)

Derating curvesDerating curves for the drive current In as a function of the temperature, switching frequency and type of mounting.

For intermediate temperatures (e.g. 55°C; 131 °F), interpolate between 2 curves.

Flow of airIf you are installing the drives in enclosures, make provision for a flow of air at least equal to the value given in the table below for each drive.

Flow rate

m3/hour ft3/min

8I64S200018.00X-1, 8I64S200037.00X-1, 8I64S200055.00X-18I64T200018.00X-1, 8I64T200037.00X-1, 8I64T200055.00X-18I64T400037.00X-1, 8I64T400055.00X-1, 8I64T400075.00X-1, 8I64T400110.00X-1

18 11

8I64S200075.00X-1, 8I64S200110.00X-1, 8I64S200150.00X-18I64T200075.00X-1, 8I64T200110.00X-1, 8I64T200150.00X-18I64T400150.00X-1, 8I64T400220.00X-1

33 19

8I64S200220.00X-18I64T200220.00X-1, 8I64T200300.00X-1, 8I64T200400.00X-18I64T400300.00X-1, 8I64T400400.00X-1

93 55

8I64T200550.00X-18I64T400550.00X-1, 8I64T400750.00X-1

102 60

8I64T200750.00X-1, 8I64T201100.00X-18I64T401100.00X-1, 8I64T401500.00X-1

168 99

8I64T201500.00X-1 216 127

In = 100 %

— 25 %

— 35 %

— 45 %

— 55 %

— 65 %

90 %

80 %

70 %

60 %

50 %

40 %

30 %

— 5 %

— 10 %

— 15 %

— 25 %

— 35 %

— 10 %

— 20 %

— 30 %

— 40 %

— 50 %

4 kHz 8 kHz 12 kHz 16 kHz

40°C (104°F) mounting types A, B and C

50°C (122°F) mounting type C

50°C (122°F) mounting types A and B

60°C (140°F) mounting type C

60°C (140°F) mounting types A and B

Switching frequency

I/In

16

Mounting (continued)

Installing the EMC plates

EMC mounting plate: Supplied with the driveFix the EMC equipotentiality mounting plate to the holes in the ACOPOSinverter X64 heatsink using the 2 screws supplied, as shown in thedrawings below.

DC bus voltage measurement procedure

The DC bus voltage can exceed 933 Vdc. Use a properly rated voltage-sensing device when performing this procedure. To measure theDC bus voltage:

1. Disconnect all power.

2. Wait 15 minutes to allow the DC bus to discharge.

3. Measure the voltage of the DC bus between the PA/+ and PC/– terminals to ensure that the voltage is less than 42 Vdc.

4. If the DC bus capacitors do not discharge completely, contact your local B&R office. Do not repair or operate the drive.

Size Size

8I64T200018.00X-1, 8I64T200037.00X-1 1 8I64S200220.00X-1, 8I64T200300.00X-18I64T200400.00X-1, 8I64T400220.00X-18I64T400300.00X-1, 8I64T400400.00X-1

78I64T200055.00X-1, 8I64T200075.00X-1 2

8I64S200018.00X-1, 8I64S200037.00X-1 3 8I64T200550.00X-1, 8I64T200750.00X-18I64T400550.00X-1, 8I64T400750.00X-1

88I64S200055.00X-1, 8I64S200075.00X-1 4

8I64T200110.00X-1, 8I64T200150.00X-1 5

8I64T201100.00X-1, 8I64T201500.00X-18I64T401100.00X-1, 8I64T401500.00X-1

98I64S200110.00X-1, 8I64S200150.00X-18I64T200220.00X-1, 8I64T400037.00X-18I64T400055.00X-1, 8I64T400075.00X-18I64T400110.00X-1, 8I64T400150.00X-1

6

DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHRead and understand the precautions in “Before you begin” page 6 before performing this procedure.

Failure to follow these instructions will result in death or serious injury.

Screws supplied:4 x M4 screws for fixing the EMC clamps (clamps not supplied)1 x M5 screw for ground

2screws

Size 1 — 4 Size 5 — 7 Size 9Size 8

2screws

2screws

2screws

17

Wiring

Recommendations

Power and circuit protectionThe drive must be grounded to conform with the regulations concerning high leakage currents (over 3.5 mA).

Where local and national codes require upstream protection by means of a residual current device, use a type A device for single-phasedrives and a type B device for three-phase drives as defined in the IEC Standard 60755.Choose a suitable model integrating:

• High frequency current filtering,• A time delay that helps to prevent tripping caused by the load from stray capacitance on power-up.

The time delay is not possible for 30 mA devices; in this case, choose devices with immunity against nuisance tripping.

If the installation includes several drives, provide one «residual current device» per drive.

Keep the power cables separate from circuits in the installation with low-level signals (detectors, PLCs, measuring apparatus, video,telephone).If you are using cables longer than 50 m (164 ft) between the drive and the motor, add output filters.

ControlKeep the control circuits away from the power cables. For control and speed reference circuits, we recommend using shielded twistedcables with a pitch of between 25 and 50 mm (1 and 2 in.), connecting the shielding to ground at each end.

Equipment GroundingGround the drive according to local and national code requirements. A minimum wire size of 10 mm² (6 AWG) may be required to meetstandards limiting leakage current.

DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH• The drive panel must be properly grounded before power is applied.• Use the provided ground connecting point as shown in the figure below.• Do not loop the ground cables of mains supply and grounding connection point on the bottom of the drive.

Failure to follow these instructions will result in death or serious injury.

WARNINGIMPROPER WIRING PRACTICES• The ACOPOSinverter X64 drive will be damaged if input line voltage is applied to the output terminals (U/T1,V/T2,W/T3).• Check the power connections before energizing the ACOPOSinverter X64 drive.• If replacing another drive, verify that all wiring connections to the ACOPOSinverter X64 drive comply with wiring instructions in this

manual page 33.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNINGINADEQUATE OVERCURRENT PROTECTION• Overcurrent protective devices must be properly coordinated.• The Canadian Electrical Code and the National Electrical Code require branch circuit protection. Use the fuses recommended in the

installation manual.• Do not connect the drive to a power feeder whose short-circuit capacity exceeds the drive short-circuit current rating listed in this

manual page 33.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

• Ensure that the resistance of the ground is one ohm or less.

• When grounding several drives, you must connect each one directly, as shown in the figure to the left.

• Do not loop the ground cables or connect them in series.

18

Wiring (continued)

General wiring diagram

(1)Line choke, if used (single phase or 3-phase)(2) If a braking resistor is connected, set [Dec ramp adapt.] (brA) parameter to yes (refer to the progamming manual).

Note 1: Use interference suppressors on all inductive circuits near the drive or coupled to the same circuit (relays, contactors, solenoid valves, etc).

Note 2: This diagram is for the standard ACOPOSinverter X64 products. Optional communication cards may change the control wiring of the product. Please see the associated documentation for the option cards for details.

Choice of associated components:Please refer to the catalogue.

19

Wiring (continued)

Logic input commonThe Logical input common (CLI) assigns the logical inputs to sink or source operation:

(1)See page 25 to locate the switch on the terminal board.

DANGERUNINTENDED EQUIPMENT OPERATION• Prevent accidental grounding of logic inputs configured for sink logic. Accidental grounding can result in unintended activation of drive

functions.• Protect the signal conductors against damage that could result in unintentional conductor grounding.• Follow NFPA 79 and EN 60204 guidelines for proper control circuit grounding practices.

Failure to follow these instructions will result in death or serious injury.

Sink operation

Source operation

20

Wiring (continued)

Power terminals

Access to the power terminalsTo access the terminals the front door has to be opened. Before opening and maintaining the drive, take care of the ESD details below.

DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH.Replace the cover plate on the terminals and close the door before applying power.

Failure to follow these instructions will result in death or serious injury.

CAUTIONBefore maintaining the drive, take care of the following ESD details:• Do not touch the connector contacts on connected cables.• Do not touch the contact tips on the circuit boards• Any persons handling electrical components or devices that will be installed in the electrical components must be grounded• Components can only be touched on the small sides or on the front plate• Components should always be stored in a suitable medium (ESD packaging, conductive foam, etc.). Metallic surfaces are not suitable

storage surfaces!• Electrostatic discharges should be avoided on the components (e.g. through charged plastics)• A minimum distance of 10 cm must be kept from monitors and TV sets• Measurement devices and equipment must be grounded• Measurement probes on potential-free measurement devices must be discharged on sufficiently grounded surfaces before taking

measurements

Failure to follow these instructions can result in equipment damage

21

Wiring (continued)

Functions of the power terminals

Arrangement and caracteristics of the power terminals

(1)The value in bold corresponds to the minimum wire gauge to permit secureness.(2)75°C (167 °F) copper cable (minimum wire size for rated use).

Terminal Function For ACOPOSinverter X64

t Ground terminal All ratings

R/L1 — S/L2 Power supply 8I64S2*****.00X-1

R/L1 — S/L2 — T/L3 8I64T2*****.00X-18I64T4*****.00X-1

PO DC bus + polarity All ratings

PA/+ Output to braking resistor (+ polarity) All ratings

PB Output to braking resistor All ratings

PC/- DC bus — polarity All ratings

U/T1 — V/T2 — W/T3 Outputs to the motor All ratings

CAUTIONRISK OF DAMAGE TO THE DRIVE• Never remove the link between PO and PA/+.• The PO and PA/+ terminal screws must always be fully tightened as a high current flows through the link.

Failure to follow these instructions can result in equipment damage

T/L3R/L1 S/L2

P0 PA/+ PB PC/- U/T1 V/T2 W/T3

R/L1 S/L2

P0 PA/+ PB PC/- U/T1 V/T2 W/T3

Applicablewire size (1)

Recommendedwire size (2)

Tighteningtorque

mm² (AWG) mm² (AWG) N·m (lb.in)

8I64T200018.00X-18I64T200037.00X-18I64T200055.00X-18I64T200075.00X-1

2.5(14)

2.5(14)

0.8(7.1)

Applicablewire size (1)

Recommendedwire size (2)

Tighteningtorque

mm² (AWG) mm² (AWG) N·m (lb.in)

8I64S200018.00X-18I64S200037.00X-18I64S200055.00X-18I64S200075.00X-1

2.5(14)

2.5(14)

0.8(7.1)

8I64T200018.00X-1 to 8I64T200075.00X-1

8I64S200018.00X-1 to 8I64S200075.00X-1

22

Wiring (continued)

(1)The value in bold corresponds to the minimum wire gauge to permit secureness.(2)75°C (167 °F) copper cable (minimum wire size for rated use).

Applicablewire size (1)

Recommendedwire size (2)

Tighteningtorque

mm² (AWG) mm² (AWG) N·m (lb.in)

8I64T200110.00X-18I64T200150.00X-18I64T400037.00X-18I64T400055.00X-18I64T400075.00X-18I64T400110.00X-18I64T400150.00X-1

2.5 to 6(14 to 10)

2.5(14)

0.8(7.1)

8I64T200220.00X-12.5 to 6

(14 to 10)3.5(12)

1.2(10.7)

8I64T200300.00X-18I64T200400.00X-1

6 (10)

6(10)

1.2(10.7)

8I64T400220.00X-18I64T400300.00X-1

2.5 to 6(14 to 10)

2.5(14)

1.2(10.7)

8I64T400400.00X-14 to 6

(12 to 10)4

(12)1.2

(10.7)

R/L1 S/L2 T/L3

P0 PA/+ PB PC/- U/T1 V/T2 W/T3

8I64T200110.00X-1 to 8I64T200400.00X-18I64T400037.00X-1 to 8I64T400400.00X-1

R/L1 S/L2

P0 PA/+ PB PC/- U/T1 V/T2 W/T3

8I64S200110.00X-1 to 8I64S200220.00X-1Applicable

wire size (1)Recommended

wire size (2)Tightening

torque

mm² (AWG) mm² (AWG) N·m (lb.in)

8I64S200110.00X-18I64S200150.00X-1

2.5 to 6 (14 to 10)

3.5(12)

1.2(10.7)

8I64S200220.00X-14 to 6

(12 to 10)4

(12)1.2

(10.7)

R/L1 S/L2 T/L3 P0 PA/+ PB PC/- U/T1 V/T2 W/T3

8I64T200550.00X-1, 8I64T200750.00X-18I64T400550.00X-1, 8I64T400750.00X-1

Applicablewire size (1)

Recommendedwire size (2)

Tighteningtorque

mm² (AWG) mm² (AWG) N·m (lb.in)

8I64T200550.00X-110 to 16 (8 to 6)

10(8)

2.5(22.3)

8I64T200750.00X-116(6)

16(6)

2.5 (22.3)

8I64T400550.00X-16 to 16

(10 to 6)6

(10)2.5

(22.3)

8I64T400750.00X-110 to 16(8 to 6)

16(6)

2.5 (22.3)

23

Wiring (continued)

(1)The value in bold corresponds to the minimum wire gauge to permit secureness.(2)75°C (167 °F) copper cable (minimum wire size for rated use).

R/L1 S/L2 T/L3 P0 PA/+ PB PC/- U/T1 V/T2 W/T3

8I64T201100.00X-1, 8I64T201500.00X-18I64T401100.00X-1, 8I64T401500.00X-1

Applicablewire size (1)

Recommendedwire size (2)

Tighteningtorque

mm² (AWG) mm² (AWG) N·m (lb.in)

8I64T201100.00X-110 to 25 (8 to 4)

25 (4)

4.5(40.1)

8I64T201500.00X-18I64T401500.00X-1

10 to 25 (8 to 4)

16 (6)

4.5 (40.1)

8I64T401100.00X-110 to 25 (8 to 4)

10 (8)

4.5 (40.1)

24

Wiring (continued)

Control terminals

Access to the control terminalsTo access the terminals the front door has to be opened. Before opening and maintaining the drive, take care of the ESD details below.

Arrangement of the control terminals

(1) The value in bold corresponds to the minimum wire gauge to permit secureness.

ACOPOSinverter X64 Control terminals Applicable wire size (1)mm² (AWG)

All terminals 0.5 to 1.5 (20 to 16)

25

Wiring (continued)

DANGERUNINTENDED EQUIPMENT OPERATION• Do not plug or unplug the terminal board while drive is powered.• Check the tightening of the fixing screw after any manipulation on the terminal board.

Failure to follow these instructions will result in death or serious injury.

DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASHDo not touch the terminal board before :

• removing power on the drive,• removing any voltage on input and output terminals.

Failure to follow these instructions will result in death or serious injury.

CAUTIONBefore maintaining the drive, take care of the following ESD details:• Do not touch the connector contacts on connected cables.• Do not touch the contact tips on the circuit boards• Any persons handling electrical components or devices that will be installed in the electrical components must be grounded• Components can only be touched on the small sides or on the front plate• Components should always be stored in a suitable medium (ESD packaging, conductive foam, etc.). Metallic surfaces are not suitable

storage surfaces!• Electrostatic discharges should be avoided on the components (e.g. through charged plastics)• A minimum distance of 10 cm must be kept from monitors and TV sets• Measurement devices and equipment must be grounded• Measurement probes on potential-free measurement devices must be discharged on sufficiently grounded surfaces before taking

measurements

Failure to follow these instructions can result in equipment damage

26

Wiring (continued)

Characteristics and functions of the control terminals

Terminal Function Electrical characteristics

R2AR2C

N/O contact of programmable relay R2

• Min. switching capacity: 10 mA for 5 V c• Max. switching capacity on resistive load (cos = 1 and L/R = 0 ms): 2 A for 250 V a and 30 V c• Max. switching capacity on inductive load (cos = 0.4 and L/R = 7 ms): 1.5 A for 250 V a and 30 V c• Sampling time: 8 ms• Service life: 100,000 operations at max. switching power

+24V Power supply for X2X interface MANDATORY• +24 VDC (min. 18 V, max. 30 V)• Power: 1.6 W at 24 VDC

GND Common GND for 24 VDC power supply

DO1 Digital Output • Switching voltage: 18 to 30 VDC• Diagnostic status: Output monitoring with 100 µs delay • Leakage current when switched off: 3 µA• Residual voltage: <0.3 V @ 0.5 A rated current• Short circuit peak current: <35 A• Switching on after overload or short circuit cutoff: <20 µs• Switching delay: 0 → 1: <100 µs 1 → 0: <300 µs• Switching frequency at resistive load: max. 100 Hz• Output circuit: SourceX2X datapoint

LI1LI2

Logic inputs • + 24 V power supply (max. 30 V)• Impedance: 12.1 kΩ• State 0 if <5 V, state 1 if >15 V (voltage difference between LI- and CLI)• Sampling time: 4 ms

Ground terminal Recommended wire cross section 1.5 mm² (16 AWG);The ground terminal connection has to be connected to the EMC plate.

LI3LI4

Depending on I/O configuration LI3 and LI4 can be used as:- Logical inputs

or- Counter Inputs

Same characteristics as LI1 and LI2

Event counter, gate, frequency and period measurement (LI3 and LI4 can not be used for ACP10SDC library because there is no wire breakage detection possible)

Event counter operation:• Counter size: 32-bit• Max. input frequency: 100 kHz

Gate measurement:• Counter size: 32-bit (16-bit with active overflow recognition)• Max. input frequency: 100 kHz• Counter frequency: internal 4 MHz or 31.25 kHz, external max. 100 kHz• Max. discrepancy with 24 V: ±4 µs

Period measurement:• Counter size: 32-bit (16-bit with active overflow recognition)• Max. input frequency: 100 kHz• Counter frequency: internal 4 MHz or 31.25 kHz, external max. 100 kHz

AB counter operation:• Counter size: 32-bit• Max. input frequency: 20 kHz

X2X datapoint

Note:• Below HW revision B5 the max. counter input frequency is 5 kHz.• Below HW revision B0 the counter inputs are changed. Counter01 (LI3) and Counter02 (LI4).

27

LED status

Wiring (continued)

CLI Logical inputs common Source: connect CLI to 24 VDCSink: connect CLI to GND

LI3 and LI4 in counter operation only with sink connection possible

X2XX2X GNDX2X\SHLD

X2X In

X2XX2X GNDX2X\SHLD

X2X Out

X2X+ X2X+ not usedinternally connected from X2X+ In to X2X+ Out)

USB-Connector

Connection for the graphic display terminal

LED status — X2X Link

Red (1) Green (2) Description

Off On X2X Link supplied, communication is working

On Off X2X communication is not working

On On Preoperational: X2X Link supplied, module not initialized

LED status — module function

LED Status Description

Green (3) Off Module not supplied

Single flash Reset mode

Double flash Firmware update

Blinking Preoperational

On Run mode

Red (4) Off Module not supplied or everything is OK

On Error or reset state

28

Wiring (continued)

Counter settings

AB counter operationIf the counter input configuration is set to AB counter then the LI3 and LI4 is a 32-bit AB counter whose actual value is found in the I/Omapping under the counter 01.

• A = LI4• B = LI3

Event counter operationIf the counter input configuration is on and the channel mode is set to event counter, two 32-bit counters are available.The measurement can be begin at the decreasing or increasing edge depending on the channel mode.

• Counter 1 = LI4• Counter 2 = LI3

Period measurement

The measurement can be begin at the decreasing or increasing edge depending on the channel mode. The counter frequency can be setin two steps (4 MHz or 31.25 kHz) or with an external frequency. The external frequency must however be less than 100 kHz. The measuredcounter state is a 32-bit value and is displayed in counter 1 or counter 2.The frequency of the signal to be measured can be a maximum of 100 kHz.

• Counter 1 = LI4• Counter 2 = LI3• Ext. Counting frequency = LI3

Gate measurement

The measurement can be begin at the decreasing or increasing edge depending on the channel mode. Measurement always occurs up tothe next edge. The counter frequency can be set to one of two levels (4 MHz or 31.25 kHz) or with an external frequency. The externalfrequency must however be less than 100 kHz. The measured counter state is a 32-bit value and is displayed in counter 1 or counter 2.The frequency of the signal to be measured can be a maximum of 100 kHz.

• Counter 1 = LI4• Counter 2 = LI3• Ext. Counting frequency = LI3

29

Wiring (continued)

Electromagnetic compatibility (EMC)IMPORTANT: The high frequency equipotential ground connection between the drive, motor, and cable shielding does not eliminate theneed to connect the ground (PE) conductors (green-yellow) to the appropriate terminals on each unit.

Principle and precautions

• Grounds between the drive, motor, and cable shielding must have high frequency equipotentiality.

• When using shielded cable for the motor, use a 4-conductor cable so that one wire will be the ground connection between the motor and the drive. Size of the ground conductor must be selected in compliance with local and national codes. The shield can then be grounded at both ends. Metal ducting or conduit can be used for part or all of the shielding length, provided there is no break in continuity.

• When using shielded cable for Dynamic Brake (DB) resistors, use a 3-conductor cable so that one wire will be the ground connection between the DB resistor assembly and the drive. The size of the ground conductor must be selected in compliance with local and national codes. The shield can then be grounded at both ends. Metal ducting or conduit can be used for part or all of the shielding length, provided there is no break in continuity.

• When using shielded cable for control signals, if the cable is connecting equipment that is close together and the grounds are bonded together, then both ends of the shield can be grounded. If the cable is connected to equipment that may have a different ground potential, then ground the shield at one end only to prevent large currents from flowing in the shield. The shield on the ungrounded end may be tied to ground with a capacitor (for example: 10 nF, 100 V or higher) in order to provide a path for the higher frequency noise. Keep the control circuits away from the power circuits. For control and speed reference circuits, we recommend using shielded twisted cables with a pitch of between 25 and 50 mm (1 and 2 in.) Keep the control circuits away from the power circuits. For control and speed reference circuits, we recommend using shielded twisted cables with a pitch of between 25 and 50 mm (1 and 2 in.)

• Ensure maximum separation between the power supply cable (line supply) and the motor cable.

• The motor cables must be at least 0.5 m (20 in.) long.

• Do not use surge arresters or power factor correction capacitors on the variable speed drive output.

• If using an additional input filter, it should be mounted as closed as possible to the drive and connected directly to the line supply via an unshielded cable. Link 3 on the drive is via the filter output cable.

• For installation of the optional EMC plate and instructions for meeting IEC 61800-3 standard, refer to the section entitled “Installing the EMC plates” and the instructions provided with the EMC plates.

DANGERHAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH• Do not expose cable shielding except where connected to ground at the metal cable glands and underneath the grounding clamps.• Ensure that there is no risk of the shielding coming into contact with live components.

Failure to follow these instructions will result in death or serious injury.

30

Wiring (continued)

Optional EMC plate installation diagram and instructions (examples)Installation depends on the drive size. The table below gives the size according to the reference.

1. EMC plate supplied with the drive, to be installed as indicated on the diagram.2. ACOPOSinverter X643. Non-shielded power supply wires or cable4. Non-shielded wires for relay contacts5. Attach and ground the shielding of cables 6, 7 and 8 as close as possible to the drive:

— Strip the shielding.- Use stainless steel cable clamps of an appropriate size on the parts from which the shielding has been stripped, to attach them to the plate 1. The shielding must be clamped tightly to the metal plate to improve electrical contact.

6. Shielded cable for motor connection with shielding connected to ground at both ends.The shielding must be continuous and intermediate terminals must be in EMC shielded metal boxes.For 0.18 to 1.5 kW drives, if the switching frequency is higher than 12 kHz, use cables with low linear capacitance: max. 130 pF (picoFarads) per meter.

7. Shielded cable for connecting the control/signalling wiring.For applications requiring several conductors, use cables with a small cross-section (0.5 mm2, 20 AWG).The shielding must be connected to ground at both ends. The shielding must be continuous and intermediate terminals must be in EMC shielded metal boxes.

8. Shielded cable for connecting braking resistor (if used).The shielding must be continuous and intermediate terminals must be in EMC shielded metal boxes.

Note:• If using an additional input filter, it should be mounted under the drive and connected directly to the line supply via an unshielded

cable. Link 3 on the drive is then via the filter output cable.• The HF equipotential ground connection between the drive, motor and cable shielding does not remove the need to connect the PE

ground conductors (green-yellow) to the appropriate terminals on each unit.

Size 1 Size 2 Size 3 Size 4 Size 5

8I64T200018.00X-18I64T200037.00X-1

8I64T200055.00X-18I64T200075.00X-1

8I64S200018.00X-18I64S200037.00X-1

8I64S200055.00X-18I64S200075.00X-1

8I64T200110.00X-18I64T200150.00X-1

Size 6 Size 7 Size 8 Size 9

8I64S200110.00X-18I64S200150.00X-18I64T200220.00X-18I64T400037.00X-18I64T400055.00X-18I64T400075.00X-18I64T400110.00X-18I64T400150.00X-1

8I64S200220.00X-18I64T200300.00X-18I64T200400.00X-18I64T400220.00X-18I64T400300.00X-18I64T400400.00X-1

8I64T200550.00X-18I64T200750.00X-18I64T400550.00X-18I64T400750.00X-1

8I64T201100.00X-18I64T201500.00X-18I64T401100.00X-18I64T401500.00X-1

Sizes 1 to 4 Size 5 to 7 Size 8 Size 9

31

Wiring (continued)

Operation on an IT systemIT system: Isolated or impedance earthed neutral.

8I64S2*****.00X-1 and 8I64T4*****.00X-1 drives have a built-in EMC filter. As a result they exhibit leakage current to ground. If the leakagecurrent creates compatibility problems with your installation (residual current device or other), then you can reduce the leakage current byopening the IT jumper. In this configuration EMC compliance is not guaranteed.

Use a permanent insulation monitor compatible with non-linear loads.

8I64S200018.00X-1 to 8I64S200220.00X-1 and 8I64T400037.00X-1 to 8I64T400400.00X-1:

Pull out the jumper on the left of the ground terminal as illustrated below.

8I64T400550.00X-1 to 8I64T401500.00X-1:

Move the cable tag on the top left of the power terminals as illustrated below (example: 8I64T400550.00X-1):

Normal (filter connected)

IT system(filter disconnected)

Normal (filter connected)(factory setting)

IT system(filter disconnected)

32

Check list

Read carefully the safety information in programming and installation manuals and the catalogue. Before starting up the drive, please checkthe following points regarding mechanical and electrical installations, then use and run the drive.For complete documentation, refer to www.br-automation.com.

1. Mechanical installation• For drive mounting types and recommendations on the ambient temperature (see the Mounting instructions on page 15).

• Mount the drive vertically as specified (see the Mounting instructions on page 15).

• The use of the drive must be in agreement with the environments defined by the standard 60721-3-3 and according to the levels defined in the catalogue.

• Mount the options required for your application (see catalogue).

2. Electrical installation• Connect the drive to the ground (see Equipment Grounding on page 18).

• Ensure that the input power voltage corresponds to the drive nominal voltage and connect the line supply as shown on the drawing on page 19.

• Ensure to use appropriate input power fuses and circuit breaker.

• Wire the control terminals as required (see Control terminals on page 25). Separate the power cable and the control cable according to EMC compatibility rules.

• The range 8I64S2*****.00X-1 and 8I64T4*****.00X-1 integrates EMC filter. The leakage current can be reduced using the IT jumper as explained in the paragraph Operating on an IT system on page 32.

• Ensure that motor connections correspond to the voltage (star, delta).

3. Use and run the drive (see programming manual)• Start the drive and you will see [Standard mot. freq] (bFr) at the first power on. Check that the frequency defined by the frequency

bFr (the factory setting is 50 Hz) is in accordance with the frequency of the motor.

• On first power-up parameters [Ref.1 channel] (Fr1) and [2/3 wire control] (tCC) appear after bFr. These parameters should be set if you want to control the drive locally, see page «How to control the drive locally» in the programming manual.

• On subsequent power-up, rdY will be displayed on the HMI.

• The [Restore config.] (FCS) function, permits you to reset the drive with factory settings.

33

Maintenance

ServicingThe ACOPOSinverter X64 does not require any preventive maintenance. However, it is advisable to perform the following checks regularly:

• The condition and tightness of connections.• Ensure that the temperature around the unit remains at an acceptable level and that ventilation is effective. Average service life of

fans: 10 years.• Remove any dust from the drive.• Ensure proper fan operation.• Physical damage to covers.

Assistance with maintenance, detected fault displayIf a problem arises during setup or operation, ensure that the recommendations relating to the environment, mounting and connections havebeen observed.

The first fault detected is stored and displayed, flashing, on the screen.

Clearing the detected faultDisconnect the drive power supply in the event of a non-resettable fault.Wait for the display to go off completely.Find the cause of the detected fault and correct it.Restore power to the drive.The detected fault will no longer be present if it’s cause has been corrected.In the event of a non resettable detected fault:

— Remove/cut the power to the drive. — WAIT 15 MINUTES to allow the DC bus capacitors to discharge. Then follow the “DC bus voltage measurement procedure”

page 17 to verify that the DC voltage is less than 42 V. The drive LEDs are not indicators of the absence of DC bus voltage.- Find and correct the detected fault.- Restore power to the drive to confirm the detected fault has been rectified.

Certain detected faults can be programmed for automatic restart after the cause has disappeared.These detected faults can also be reset by cycling power to the drive or by means of a logic input or control bit.

Display menuUse the display menu to show the status of the drive and it’s current values as an aid for finding the causes of detected faults.

Spares and repairsServiceable product: replacement of spares following the catalog.

Procedure after a long time storage

WARNINGRISK OF EXPLOSION AT THE POWER UP The capacitors after a long time storage can have issues. Following a storage time between 2 and 3 years: • Use one AC supply variable connected between L1, L2 and L3• Increase AC supply voltage to have:

— 25% of rated voltage during 30min — 50% of rated voltage during 30min — 75% of rated voltage during 30min — 100% of rated voltage during 30min

Failure to follow these instructions can result in death, serious injury, or equipment damage.

34

Short-circuit rating and branch circuit protection

Recommended fuse ratings for UL and CSA requirements

Suitable For Use On A Circuit Capable Of Delivering Not More Than ___X____ rms Symmetrical Amperes, ___Y____ Volts Maximum,When Protected by __Z 1____ with a Maximum rating of__Z 2___.(1) Input withstand rating is that for which the product has been designed thermally. Installation on a supply greater than this level will requireadditional inductance to satisfy this level.(2) Output interrupt rating relies on Integral solid state short circuit protection. This does not provide branch circuit protection. Branch circuitprotection must be provided in accordance with the National Electrical Code and any additional local codes. This is dependant on the typeof installation.(3) Enclosure Containment Rating is the maximum input short-circuit current at the drive input terminals with the specific branch CircuitProtection present for which any internal component breakdown, will not create a shock, flame, fire or expulsion hazard outside a specificenclosure structure. The various combinations are indicated in supplementary documents.

Reference Voltage(Y)

Inputwithstandrating (1)

Outputinterrupt

rating (X)(2)

EnclosureContainment

rating (3)(Type 1)

BranchCircuit

protection(Z1)

Rating(Z2)

8I64S200018.00X-1 200-240 1 22 Class J Fuse 6

8I64S200037.00X-1 200-240 1 22 Class J Fuse 10

8I64S200055.00X-1 200-240 1 22 Class J Fuse 10

8I64S200075.00X-1 200-240 1 22 Class J Fuse 15

8I64S200110.00X-1 200-240 1 22 Class J Fuse 20

8I64S200150.00X-1 200-240 1 22 Class J Fuse 20

8I64S200220.00X-1 200-240 1 22 Class J Fuse 30

8I64T200018.00X-1 200-240 5 22 22 Class J Fuse 3

8I64T200037.00X-1 200-240 5 22 22 Class J Fuse 6

8I64T200055.00X-1 200-240 5 22 22 Class J Fuse 10

8I64T200075.00X-1 200-240 5 22 22 Class J Fuse 10

8I64T200110.00X-1 200-240 5 22 22 Class J Fuse 15

8I64T200150.00X-1 200-240 5 22 22 Class J Fuse 15

8I64T200220.00X-1 200-240 5 22 22 Class J Fuse 20

8I64T200300.00X-1 200-240 5 22 22 Class J Fuse 25

8I64T200400.00X-1 200-240 5 22 22 Class J Fuse 35

8I64T200550.00X-1 200-240 22 22 22 Class J Fuse 50

8I64T200750.00X-1 200-240 22 22 22 Class J Fuse 60

8I64T201100.00X-1 200-240 22 22 22 Class J Fuse 80

8I64T201500.00X-1 200-240 22 22 22 Class J Fuse 110

8I64T400037.00X-1 380-500 5 22 100 Class J Fuse 3

8I64T400055.00X-1 380-500 5 22 100 Class J Fuse 6

8I64T400075.00X-1 380-500 5 22 100 Class J Fuse 6

8I64T400110.00X-1 380-500 5 22 100 Class J Fuse 10

8I64T400150.00X-1 380-500 5 22 100 Class J Fuse 10

8I64T400220.00X-1 380-500 5 22 100 Class J Fuse 15

8I64T400300.00X-1 380-500 5 22 100 Class J Fuse 15

8I64T400400.00X-1 380-500 5 22 100 Class J Fuse 20

8I64T400550.00X-1 380-500 22 22 100 Class J Fuse 30

8I64T400750.00X-1 380-500 22 22 100 Class J Fuse 35

8I64T401100.00X-1 380-500 22 22 100 Class J Fuse 50

8I64T401500.00X-1 380-500 22 22 100 Class J Fuse 70

35