Abb dcs550 инструкция на русском

 

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Документация на DCS550

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Опции

1. Коммуникационная плата PROFIBUS DP RPBA-01 (Рус.) 516 Кбайт Скачать 

2. Коммуникационная плата DeviceNet RDNA-01 (Eng.) 820 Кбайт Скачать 

3. Коммуникационная плата CANopen RCAN-01 (Eng.) 631 Кбайт Скачать 

4. Коммуникационная плата Controlnet RCNA-01 (Eng.) 549 Кбайт Скачать 

5. Коммуникационная плата Modbus RTU RMBA-01 (Рус.) 354 Кбайт Скачать 

6. Коммуникационная плата EtherNet/IP RETA-01 (Eng.) 702 Кбайт Скачать 

7. Плата дискретных входов-выходов RDIO-01  (Eng.) 354 Кбайт Скачать 

8. Плата аналоговых входов-выходов RAIO-01  (Eng.) 391 Кбайт Скачать 

9. Плата энкодеров RTAC-01  (Eng.) 405 Кбайт Скачать 

10. Плата энкодеров RTAC-03  (Eng.) 254 Кбайт Скачать 

10. Плата резольвера RRIA-01  (Eng.) 403 Кбайт Скачать 

Источник

Поколение цифровых тиристорных электроприводов постоянного тока DCS550, пришедшее на смену электроприводам серии DCS400 — новое решение компании ABB в области управления электромашинами постоянного тока. Производителю удалось создать привод, который подходит как системным интеграторам, OEM-производителям технологического оборудования, так пользователям, которым единожды предстоит собственными силами осуществить модернизацию ранее эксплуатируемого аналогового электропривода.

При проектировании нового поколения компании АББ большое внимание уделило надежности, были устранены «болезни» привода DCS400 — полностью развязаны между собой силовые элементы и платы управления, применен независимый тиристорный модуль возбуждения с возможность отключения программно, отсутствует прямой контакт потока охлаждающего воздуха с электроникой.

Схема подключения электропривода и технические характеристики>>

Базовая конфигурация цифровых приводов постоянного тока DCS550

  • DCS550-S02 – реверсивный электропривод с возможностью рекуперации;
  • DCS550-S01 – нереверсивный электропривод;
  • Номинальный выходной ток якоря: 20 — 1000 А;
  • Номинальное входное напряжение питания: 220 В — 525 В ±10%;
  • Номинальный ток цепи возбуждения: размер F1 — 12 А, размер F2 -18 А, размер F3 — 25 А, размер F4 — 40 А;

Конфигурация входов/выходов электроприводов постоянного тока

  • 4 аналоговых 15-битных знаковых входов (AI1 — задание выходной скорости ± 10В; AI2-AI4 -программируемые);
  • 3 аналоговых 11-битных знаковых выходов (AO3 (I act) – величина выходного тока привода ± 10В, IO1,IO2 — программируемые);
  • 8 цифровых входов 24В DC (DI1-DI4 – программируемые входы, DI5 – E Stop аварийное отключение, DI6 – Reset сброс, DI7 – готовность к работе, DI8 – включение),
  • 5 цифровых конфигурируемых выходов 24В DC (макс. 30В) 100мА;
  • Вход подключение датчика PTC для контроля температуры электродвигателя;
  • Входы для подключения тахогенератора, энкодера TTL / HTL;
  • 2 разъема для подключения модулей расширений входов/выходов;
  • Встроенное программное обеспечение: 16 свободно программируемых функциональных блоков; Свободно используемый ПИД-регулятор; 10 предварительно запрограммированных макросов для быстрого ввода в эксплуатацию; 4 предварительно запрограммированных макроса winder/намотчика;

Дополнительное оборудование

  • RAIO модуль расширения аналоговых входов/выходов — 2 аналоговые входа, 2 аналоговых выхода;
  • RDIO модуль расширения цифровых входов/выходов RDIO — 3 цифровых входа и 2 цифровых выхода;
  • Модули цифровых протоколов Feldbus: RCAN-01 CANopen, RCNA-01 ControlNet, RDNA-01 DeviceNet, RMBA-01 Modbus (RTU), RPBA-01 Profibus. 

Номинальные характеристики цифровых приводов постоянного тока ABB серии DCS550

Входное напряжение питания электропривода 3×220-525В 50Гц

Наименование привода

Параметры привода

нереверсивный

реверсивный

Ia, А

Iexc, А

Pn, кВт

DCS550-S01-0020-05

DCS550-S02-0025-05

20 / 25

10

9

DCS550-S01-0045-05

DCS550-S02-0050-05

45 / 50

10

21

DCS550-S01-0065-05

DCS550-S02-0075-05

65 / 75

10

30

DCS550-S01-0090-05

DCS550-S02-0100-05

90 / 100

10

42

DCS550-S01-0135-05

DCS550-S02-0150-05

135 / 150

18

62

DCS550-S01-0180-05

DCS550-S02-0200-05

180 / 200

18

83

DCS550-S01-0225-05

DCS550-S02-0250-05

225 / 250

18

104

DCS550-S01-0270-05

DCS550-S02-0300-05

270 / 300

18

125

DCS550-S01-0315-05

DCS550-S02-0350-05

315 / 350

25

145

DCS550-S01-0405-05

DCS550-S02-0450-05

405 / 450

25

187

DCS550-S01-0470-05

DCS550-S02-0520-05

470 / 520

25

216

DCS550-S01-0610-05

DCS550-S02-0680-05

610 / 680

35

282

DCS550-S01-0740-05

DCS550-S02-0820-05

740 / 820

35

340

DCS550-S01-0900-05

DCS550-S02-1000-05

900/ 1000

35

415

Ia – номинальный выходной ток привода, Iexc – номинальный ток цепи возбуждения, Pn – номинальная мощность электропривода.

Цифровые электроприводы постоянного тока ABB DCS550

Компания АВВ за годы своей деятельности заслужила высокую репутацию и уважение многочисленных клиентов. Это бесспорный лидер на рынке электроэнергетики и автоматизированных технологий. История фирмы началась еще 120 лет назад, хотя современное имя компания получила лишь в 1988 году. Результатом деятельности ее сотрудников стал длиннейший список созданных и запатентованных инноваций, востребованных и применяемых повсеместно во всех уголках мира.

Сегодня компания производит генераторы, двигатели, электроприводы АВВ и другую подобную продукцию.

Привод постоянного тока ABB DCS550: описание продукции

Каждая плата управления и все рабочие элементы получили новую, усовершенствованную изоляцию, что позволяет им избежать контакта с воздушными потоками, пылевыми частицами и другими агрессорами окружающей среды. Благодаря полностью переработанной конструкции устройств, электроприводы АВВ способны работать в самых сложных условиях: в загрязненных, запыленных помещениях, на улице и т.д.

Теперь модернизация оборудования возможна без каких-либо дополнительных затрат (как времени, так и финансов), ведь все современные приводы легко заменяют любые устройства более раннего года выпуска. В стандартной комплектации имеется универсальная, интуитивно понятная панель управления и соблюдены условия для работы с двигателями постоянного тока любых типов, конфигураций. Ко всему прочему, регулятор постоянного тока DCS550 доступен к совмещению с программами Drive Window Light, Drive Window LightAP и др.

Технические характеристики

Оборудование имеет 7 аналоговых и 8 цифровых входов для подключения дополнительных устройств.

Номинальным током якоря считается показатель от 20 до 1000 А, а номинальным напряжением – 220/525В±10%.

Улучшенная система защиты позволяет безопасно эксплуатировать электроприводы в абсолютно любых условиях, в том числе при постоянных повышенных нагрузках или в условиях воздействия агрессивной среды.

Сфера применения

Привод постоянного тока DCS550 был разработан для удовлетворения требований установок с высокими динамическими показателями и перегрузочными способностями, малыми габаритами и простым управлением. Это могут быть:

  • экструдер;
  • центрифуга;
  • печатный станок;
  • пресс;
  • изоляционная установка;
  • станки и т.д.
Источник
  • Page 1
    DCS550 Manual DCS550 Drives (20 A to 1000 A) …

  • Page 2: Dcs550 Manuals

    DCS550 Manuals Language Public. number Quick Guide 3ADW000395 DCS550 Tools & Documentation CD 3ADW000377 DCS550 Modules DCS550 Flyer 3ADW000374 DCS550 Technical Catalog 3ADW000378 DCS550 Manual 3ADW000379 DCS550 Service Manual 3ADW000399 Installation according to EMC 3ADW000032 Technical Guide 3ADW000163 Extension Modules…

  • Page 3: Safety Instructions

    • Depending on the external wiring, dangerous voltages (115 V, 220 V or 230 V) may be present on the relay outputs of the drive system (e.g. RDIO). • DCS550 with enclosure extension: Before working on the drive, isolate the whole drive system from the supply.

  • Page 4
    Do not touch the ends of the fibers with bare hands, as the fiber is extremely sensitive to dirt. The minimum allowed bend radius is 35 mm (1.38 in.). Safety instructions 3ADW000379R0501 DCS550 Manual e e…
  • Page 5
    These notes are intended for all who install the drive. Handle the unit carefully to avoid damage and injury. WARNING!  DCS550 size F4: The drive is heavy. Do not lift it alone. Do not lift the unit by the front cover. Place it only on its back.

  • Page 6: Table Of Contents

    ② Semiconductor fuses (F1) ……………………56 ③ EMC filters (E1) ……………………… 58 ④ Auxiliary transformer (T2) for converter electronics and fans …………. 58 Start-up …………………………..59 Commissioning ……………………….59 Macros …………………………63 Firmware description ……………………….74 Table of contents 3ADW000379R0501 DCS550 Manual e e…

  • Page 7: Table Of Contents

    Appendix A: Quick start-up diagrams ………………….. 302 Drive configuration with reduced components ………………302 I/O connections ……………………….304 Appendix B: Firmware structure diagrams ………………….. 305 Appendix C: Index of signals and parameters ………………..309 Table of contents 3ADW000379R0501 DCS550 Manual e e…

  • Page 8: Introduction

    AP (Adaptive Program), this chapter describes the basics of AP and instructs how to build an application. Winder, this chapter describes the winder and instructs how to use the winder blocks of the DCS550. Signal and parameter list, this chapter contains all signals and parameters.

  • Page 9: The Dcs550

    ABB has created the DRIVE SERVICE CONCEPT. ABB’s after sales service is globally consistent due to common targets, rules and the way of operation. This means for our customers simply visit the ABB drive service homepage at www.abb.com/drivesservices. DC drives worldwide Service Network…

  • Page 10
    See chapter DCS550 Manuals. DCS550 PC tools After inserting the DCS550 CD all programs and documentation necessary to work with the DCS550 can be installed. This includes: − DCS550 documentation, − DriveWindow Light for parameterization, commissioning and service, −…

  • Page 11: Overview Main Circuit And Control

    Overview Main circuit and control DCS550 converter units F1 to F4 for 525 V with integrated field exciters. OnBoard field exciter (SDCS-BAB-F) The DCS550 3ADW000379R0501 DCS550 Manual e e…

  • Page 12: Environmental Conditions

    Transport in Short circuit withstand rating LP (1 m distance) original Package The DCS550 is suitable for use in a circuit capable of delivering not more than: 55 dBA 1.5 mm, 2 — 9 Hz 7 g / 22 ms 1.2 m…

  • Page 13: Type Code

    UL 508 C. Spacings also comply with table 6 and table 40 of C22.2 No. 14-05. − or on request Type code The type code contains information on the specifications and configuration of the drive. Description see below: The drive’s basic type code: DCS550-AAX-YYYY-ZZ-BB Product family: DCS550 Type: = S0 Standard converter modules IP00…

  • Page 14: Voltage And Current Ratings

    2.68 1900 ① Ratings for 500 V -10 % ② 900 A for 35°C and 850 A for 40°C ambient temperature ③ 1000 A for 35°C and 950 A for 40°C ambient temperature The DCS550 3ADW000379R0501 DCS550 Manual e e…

  • Page 15
    Current ratings — IEC non regenerative See the current ratings including several standard duty cycles for the DCS550 with 50 Hz and 60 Hz supplies below. The current ratings are based on an ambient temperature of maximum 40°C and an elevation of…

  • Page 16: Dimensions And Weights

    * w * d [inch] weight [kg] weight [lbs] 370*270*208 14.57*10.63*8.19 370*270*264 14.57*10.63*10.39 459*270*310 18.07*10.63*12.21 644*270*345 25.35*10.63*13.58 See the dimensional drawings of the DCS550 below. The dimensions are in millimeters. Size F2: Size F3: Size F4: Size F1: DCS550-S01-0020 DCS550-S01-0135 DCS550-S01-0315 DCS550-S01-0610 DCS550-S01-0045 DCS550-S01-0180…

  • Page 17
    Top view, F1 45 A – 100 A Top view, F2 135 A – 300 A recommended recommended air exhaust duct air exhaust duct 115 x 115 mm 140 x 270 mm MG_550_003_fans_a.ai MG_550_003_fans_a.ai Field terminals Field terminals Fan terminal The DCS550 3ADW000379R0501 DCS550 Manual e e…
  • Page 18
    Top view, F4 900 A – 1000 A recommended recommended air exhaust duct air exhaust duct 248 x 270 mm 283 x 270 mm MG_550_003_fans_a.ai Field terminals Fan terminal Field terminals Fan terminal The DCS550 3ADW000379R0501 DCS550 Manual e e…

  • Page 19: Mechanical Installation

    Mechanical installation Chapter overview This chapter describes the mechanical installation of the DCS550. Unpacking the unit − Open the box, − take out shock dampers, − separate manual and accessories. Attention: Do not lift the drive by the cover! Delivery check Check that there are no signs of damage.

  • Page 20: Cabinet Installation

    Main air flow out Air baffle plates max.+40°C Air baffle plate Cool area Main air flow in BG_800_004_luft_a.ai BG_800_003_luft_a.ai Airflow Lead the exhaust cooling air away from the unit above. Distances see chapter Dimensions. Mechanical installation 3ADW000379R0501 DCS550 Manual e e…

  • Page 21: Planning The Electrical Installation

    Always follow local regulations. This chapter applies to all DCS550 converter modules. Attention: If the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover. See also Technical Guide. Electrical installation…

  • Page 22: Drive Connection And Wiring Example

    Drive connection and wiring example The drive configuration with a reduced set of components gives the same control performance, but a lower degree of monitoring functions. Electrical installation 3ADW000379R0501 DCS550 Manual e e…

  • Page 23
    The drive configuration with a full set of components offers the highest degree of monitoring functions. Electrical installation 3ADW000379R0501 DCS550 Manual e e…

  • Page 24: Installation Components

    In the case of high power converters, frequently a transformer is used for voltage matching. When using an autotransformer for this purpose, additionally install a commutating reactor, because the u of commonly used autotransformers is too small. Electrical installation 3ADW000379R0501 DCS550 Manual e e…

  • Page 25: ② Semiconductor Fuses (F1)

    61800-3 filters are not needed in insulated industrial networks with own supply transformers. Furthermore, they could cause safety risks in such floating lines (IT networks). According to EN 61800-3 filters are not needed in industrial zone (Second Environment) for DCS550 drives above 100 A rated current. For rated currents below 100 A , the filter requirement is identical to Light Industry (First Environment).

  • Page 26
    First environment (residential area with light industry) with PDS category C2 Not applied, since category C1 (general distribution sales channel) excluded Not applicable satisfied satisfied Electrical installation 3ADW000379R0501 DCS550 Manual e e…
  • Page 27
    Product Standard EN 61800-3 For the DCS550 series, the limit values for emitted interference are complied with, provided the measure indicated is carried out. PDS of category C2 (formerly…

  • Page 28: ④ Auxiliary Transformer (T2) For Converter Electronics And Fan

    K16. After the K16 timer has elapsed, the main contactor Block current control is opened immediately, independent of the drive’s status. SDCS-CON-4 Main contactor K1 X6:9 Block current command E-stop ramp Coast SF_CON4_001_E-stop_a.ai DZ_LIN_006_E-stop_ b.ai Electrical installation 3ADW000379R0501 DCS550 Manual e e…

  • Page 29: ⑥ Cooling Fans

    Internal temperature detector Impedance ① Internally connected ② Increased losses due to increased current with a blocked rotor will not result in a winding temperature, higher than permissible for the insulation class being involved. Electrical installation 3ADW000379R0501 DCS550 Manual e e…

  • Page 30: Cabling

    Power cables Dimension the mains and motor cables according to local regulations. The cables must: 1. be able to carry the DCS550 load current, 2. be rated for at least 60°C (140°F), 3. fulfill short-circuit protection, 4.

  • Page 31
    − Relay-controlled signals, providing their voltage does not exceed 48 V, can be run in the same cables as digital input signals. It is recommended that the relay-controlled signals be run as twisted pairs too. Attention: Never run 24 V and 115 / 230 V signals in the same cable! Electrical installation 3ADW000379R0501 DCS550 Manual e e…
  • Page 32
    DCS Control Panel cable The cable connecting the DCS Control Panel to the DCS550 converter module must not exceed 3 meters (10 ft.). The cable type tested and approved by ABB is included in the DCS Control Panel option kits. Fieldbus cables Fieldbus cables can be quite different, depending on the fieldbus type.
  • Page 33
    A1 A2 screens suitable for «second environment» directly to C1 / D1 F+ / F- to filter, choke… PE bar SA_550_001_Kabel_a.ai Tacho Encoder, analog I/O, and digital I/O (>3 m) Electrical installation 3ADW000379R0501 DCS550 Manual e e…

  • Page 34: Electrical Installation

    Electrical installation Chapter overview This chapter describes the electrical installation procedure of the DCS550. WARNING! A qualified electrician may only carry out the work described in this chapter. Follow the Safety instructions on the first pages of this manual. Ignoring the safety instructions can cause injury or death.

  • Page 35: Power Connections

    − mains voltage connected to U1, V1, W1. Connecting the power cables Check: − Grounding and screening of power cables see chapter Cabling. − Cross sectional areas and tightening torques of power cable, see chapter Cross-sectional areas — Tightening torques. Electrical installation 3ADW000379R0501 DCS550 Manual e e…

  • Page 36
    You will find instructions on how to calculate the PE conductor’s cross-sectional area in VDE 0100 or in equivalent national standards. We would remind you that power converters might have a current-limiting effect. Electrical installation 3ADW000379R0501 DCS550 Manual e e…

  • Page 37: Drive Interfaces

    X3:6 ChZ- connections F1 and F2 or exchange tracks A+ & A-. X3:7 X3:8 Sense +5 V X3:9 Sense GND X3:10 +5 V or +24 V SF_CON-F_001_a.ai Electrical installation 3ADW000379R0501 DCS550 Manual e e…

  • Page 38
    0 to 164 ft. 1 * 24 AWG 12 * 24 AWG 164 to 328 ft. 2 * 24 AWG 12 * 24 AWG 328 to 492 ft. 3 * 24 AWG 14 * 24 AWG Electrical installation 3ADW000379R0501 DCS550 Manual e e…

  • Page 39: Installation Checklist

     The external control connections inside the drive are OK  There are no tools, foreign objects or dust from drilling inside the drive  Drive, motor connection box and other covers are in place Electrical installation 3ADW000379R0501 DCS550 Manual e e…

  • Page 40: Electronic Board Details

    Electronic board details Chapter overview This chapter describes the electronics of the DCS550. Terminal locations DCS550 module SDCS-CON-F connector allocation Terminal allocation X300: routine test Slot 1 F2 / F3 DCS Control Panel X33: fieldbus or 135 A — 520 A…

  • Page 41: Table Of Used Boards

    F401 to SDCS-PIN-F F403 DCS550-S01-0020 DCS550-S01-0045 DCS550-S01-0065 DCS550-S01-0090 DCS550-S02-0025 DCS550-S02-0050 DCS550-S02-0075 DCS550-S02-0100 DCS550-S01-0135 DCS550-S01-0180 DCS550-S01-0225 DCS550-S01-0270 DCS550-S02-0150 DCS550-S02-0200 DCS550-S02-0250 DCS550-S02-0300 DCS550-S01-0315 DCS550-S01-0405 DCS550-S01-0470 DCS550-S02-0350 DCS550-S02-0450 DCS550-S02-0520 DCS550-S01-0610 DCS550-S01-0740 DCS550-S01-0900 DCS550-S02-0680 DCS550-S02-0820 DCS550-S02-1000 Electronic board details 3ADW000379R0501 DCS550 Manual e e…

  • Page 42: Control Board Sdcs-Con-F

    If the watchdog trips, it has the following effects: − the thyristor firing control is reset and disabled, − all DI’s are forced low (zero) and − all programmable AO’s are reset to zero (0 V). Electronic board details 3ADW000379R0501 DCS550 Manual e e…

  • Page 43
    − A seven-segment display named H2500 is located on the control board SDCS-CON-F to show the state of drive. It displays for example fault- and alarm codes. A detailed description of the seven-segment display is available in chapter Status messages. Electronic board details 3ADW000379R0501 DCS550 Manual e e…
  • Page 44
    Current limit for all 7 outputs Alarm 22 V at no Firmware together is maximum160 mA. load Do not apply any reverse voltages! * short circuit protected SDCS-PIN-F X96:1 Main 230 V contactor SA_CONF_001_a.ai Electronic board details 3ADW000379R0501 DCS550 Manual e e…

  • Page 45: Power Interface Board Sdcs-Pin-F

    Power Interface board SDCS-PIN-F Layout T100 T300 SDCS-PIN-F L400 K400 R300 R400 BL_PinF_001_a.ai conducting point Relay Input output Aux. DO 8 supply To protect X96 and X99 from being swapped both plugs are coded: Electronic board details 3ADW000379R0501 DCS550 Manual e e…

  • Page 46
    − Connector X96 controls the main circuit breaker. To save an additional relay in the cabinet the DCS550 provides a normally open relay contact integrated on the SDCS-PIN-F. Digital output 8 controls the relay output at connector X96.

  • Page 47: Integrated Field Exciters Sdcs-Bab-F01 And Sdcs-Bab-F02

    DCS550-S01-0610 — SDCS-BAB-F02 F401 — F403 in drive 2 — 35 DCS550-S02-1000 KTK 30 = 30 A *Number of threads through the hole in the T100 (e.g. 3 threads equal 2 loops) Electronic board details 3ADW000379R0501 DCS550 Manual e e…

  • Page 48
    Circuit diagram Typical armature circuit diagram for module sizes F1 and F2 using SDCS-PIN-F and SDCS-BAB-F01: Electronic board details 3ADW000379R0501 DCS550 Manual e e…
  • Page 49
    Typical armature circuit diagram for module sizes F3 and F4 using SDCS-PIN-F and SDCS-BAB-F02: Electronic board details 3ADW000379R0501 DCS550 Manual e e…

  • Page 50: Accessories

    Accessories Chapter overview This chapter describes the accessories for the DCS550. ① Line reactors (L1) Line reactor types ND01 to ND13 (u = 1 %) Line reactors of types ND01 to ND13 are sized to the unit’s nominal current and frequency (50 / 60 Hz). These line reactors with a u of 1 are designed for use in industrial environment (minimum requirements).

  • Page 51
    Line reactor types ND01 to ND06 Line reactor = 1 %) [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm²] ND01 ND02 ND04 ND06 X, Y, Z A, B, C A, B, C X, Y, Z ME_DRO_001_ND1-6_a.ai Accessories 3ADW000379R0501 DCS550 Manual e e…
  • Page 52
    3AFE 10014603 0.0188 mH 490 A I max 734 A ME_DRO_002_ND7-12_a.ai F ±0.3 B ±1 Line reactor type ND13 all busbars are 40 * 10 Dimensions in [mm]: ±2 ±2 ø13 ±1 ±2 ME_DRO_003_ND13-14_a.ai Accessories 3ADW000379R0501 DCS550 Manual e e…
  • Page 53
    ND404 DCS550-S01-0135 DCS550-S02-0150 ND405 DCS550-S01-0180 DCS550-S02-0200 ND406 DCS550-S01-0225 DCS550-S02-0250 ND407 DCS550-S01-0270 DCS550-S02-0300 ND408 DCS550-S01-0315 DCS550-S02-0350 DCS550-S01-0405 DCS550-S02-0450 ND409 DCS550-S01-0470 DCS550-S02-0520 ND410 DCS550-S01-0610 DCS550-S02-0680 ND411 DCS550-S01-0740 DCS550-S02-0820 ND412 DCS550-S01-0900 DCS550-S02-1000 ND413 Fig. 4 Fig. 5 Accessories 3ADW000379R0501 DCS550 Manual e e…
  • Page 54
    Line reactors type ND403 to ND408 Line reactor Ø G Ø H Ø K = 4 %) [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] ND403 100 77.5 ND404 100 77.5 ND405 ND406 ND407 ND408 Accessories 3ADW000379R0501 DCS550 Manual e e…
  • Page 55
    [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] ND409 ND410 ND411 2 * 11 ND412 2 * 11 ND413 2 * 11 ø H tin-coated øK AL ø E ±2 F ±2 ME_DRO_008_ND409-413_a.ai Accessories 3ADW000379R0501 DCS550 Manual e e…
  • Page 56
    Semiconductor fuses and fuse holders for AC and DC power lines The DCS550 requires external mains fuses. For regenerative drives, DC fuses are recommended. The third column of the table below assigns the AC fuse to the unit. In case the unit should be equipped with DC fuses, use the same type of fuse as used on the AC side.
  • Page 57
    OFAX 1 S3 250 * 174 * 123 IP20 OFAX 2 S3 250 * 214 * 133 IP20 OFAX 3 S3 265 * 246 * 160 IP20 OF AX 2 S3 ME_SIC_002_0-3-Halter_a.ai 170H 3006 (IP00) ME_SIC_004_170H3006-Halter_a.a Accessories 3ADW000379R0501 DCS550 Manual e e…

  • Page 58: ③ Emc Filters (E1)

    T2 is designed to work as a 115 V to 230 V isolation transformer to open or avoid ground loops. Connect the 230 V at the 380 V 600 V taping according to the drawing on the left hand side. Accessories 3ADW000379R0501 DCS550 Manual e e…

  • Page 59: Start-Up

    − make sure that the motor is connected in a correct way (armature, field, serial windings, cable shields), − check the connections of the motor fan if existing, − make sure that the converter fan is connected correctly, Start-up 3ADW000379R0501 DCS550 Manual e e…

  • Page 60
    − check that the shielding of the pulse encoder’s cable is connected to the TE bar of the DCS550, − if an analog tacho is used make sure that it is connected to the proper voltage input at the SDCS-CON-F:…
  • Page 61
    Connect a normal serial cable from the PC COM port to X34 on the drive: Remove the DCS Control Panel, if present. Connect the DCS550 via X34 to the PC COM port Depress the locks to remove the cover Start-up…
  • Page 62
    Start DWL and check the communication settings: Example with COM1 Commissioning a DCS550 with the wizard To launch the commissioning wizard start DWL and press the Wizard button: Start the wizard in DWL: For basic commissioning press the Start button or select a specific assistant:…

  • Page 63: Macros

    ExtFault ⇒ DI3 MainContAck ⇒ DI4 FixedSpeed1 ⇒ DI1 3WreDCcontUS Pulse Hardware I/O control ExtFault ⇒ DI3 MainContAck ⇒ DI4 FixedSpeed1 ⇒ DI1 3WreStandard Pulse Hardware I/O control ExtFault ⇒ DI3 ExtAlarm ⇒ DI4 Start-up 3ADW000379R0501 DCS550 Manual e e…

  • Page 64
    1…10 X4:1 2 3 4 5 6 7 8 9 10 X5:1 2 X10: if there are intermediate terminals the polarities are sh own for moto ring Legend fuse push switch reactor button SF_800_010_macro_b.ai Start-up 3ADW000379R0501 DCS550 Manual e e…
  • Page 65
    1…10 X4:1 2 3 4 5 6 7 8 9 10 X5:1 2 X10: if there are intermediate terminals the polarities are sh own for moto ring Legend fuse push switch reactor button SF_800_010_macro_b.ai Start-up 3ADW000379R0501 DCS550 Manual e e…
  • Page 66
    1…10 X4:1 2 3 4 5 6 7 8 9 10 X5:1 2 X10: if there are intermediate terminals the polarities are sh own for moto ring Legend fuse push switch reactor button SF_800_010_macro_b.ai Start-up 3ADW000379R0501 DCS550 Manual e e…
  • Page 67
    1…10 X4:1 2 3 4 5 6 7 8 9 10 X5:1 2 X10: if there are intermediate terminals the polarities are sh own for moto ring Legend fuse push switch reactor button SF_800_010_macro_b.ai Start-up 3ADW000379R0501 DCS550 Manual e e…
  • Page 68
    1…10 X4:1 2 3 4 5 6 7 8 9 10 X5:1 2 X10: if there are intermediate terminals the polarities are sh own for moto ring Legend fuse push switch reactor button SF_800_010_macro_b.ai Start-up 3ADW000379R0501 DCS550 Manual e e…
  • Page 69
    1…10 X4:1 2 3 4 5 6 7 8 9 10 X5:1 2 X10: if there are intermediate terminals the polarities are sh own for moto ring Legend fuse push switch reactor button SF_800_010_macro_b.ai Start-up 3ADW000379R0501 DCS550 Manual e e…
  • Page 70
    1…10 X4:1 2 3 4 5 6 7 8 9 10 X5:1 2 X10: if there are intermediate terminals the polarities are sh own for moto ring Legend fuse push switch reactor button SF_800_010_macro_b.ai Start-up 3ADW000379R0501 DCS550 Manual e e…
  • Page 71
    X4:1 2 3 4 5 6 7 8 9 10 X5:1 2 X10: K1.1 if there are intermediate terminals the polarities are sh own for moto ring Legend fuse push switch reactor button SF_800_010_macro_b.ai Start-up 3ADW000379R0501 DCS550 Manual e e…
  • Page 72
    X4:1 2 3 4 5 6 7 8 9 10 X5:1 2 X10: K1.1 if there are intermediate terminals the polarities are sh own for moto ring Legend fuse push switch reactor button SF_800_010_macro_b.ai Start-up 3ADW000379R0501 DCS550 Manual e e…
  • Page 73
    1…10 X4:1 2 3 4 5 6 7 8 9 10 X5:1 2 X10: if there are intermediate terminals the polarities are sh own for moto ring Legend fuse push switch reactor button SF_800_010_macro_b.ai Start-up 3ADW000379R0501 DCS550 Manual e e…

  • Page 74: Firmware Description

    Chapter overview This chapter describes how to control the DCS550 with standard firmware. Identification of the firmware versions The DCS550 is controlled by the SCDS-CON-F. Check the firmware version and type from: − FirmwareVer (4.01) and − FirmwareType (4.02). Start / stop sequences General The drive is controlled by control words [MainCtrlWord (7.01) or UsedMCW (7.04)].

  • Page 75: Excitation

    Start, Stop and E-stop control. Excitation General The DCS550 is equipped with an integrated field exciter its function is explained here. Field control The integrated field exciter is controlled by means of FldCtrlMode (44.01): Mode Functionality Armature converter…

  • Page 76
    Then the voltage-controlled field supply works just fine. The new generation of drives, including the integrated field exciter used with the DCS550, is current controlled. Thus, the field supply directly controls field current. This means that field heating may no longer be necessary when the DCS550 is employed.

  • Page 77: Dc-Breaker

    − F502 ArmOverCur [FaultWord1 (9.01) bit 1]. In case a digital output — see group 14 — is assigned to one of the two signals, it is updated immediately after detecting the fault and thus actively tripping the DC-breaker. Firmware description 3ADW000379R0501 DCS550 Manual e e…

  • Page 78: Dynamic Braking

    ④ With DynBrakeAck (10.22) it is possible to select a digital input for the brake resistor acknowledge. This input sets A105 DynBrakeAck [AlarmWord1 (9.06) bit 4] as long as the acknowledge is present. Thus the drive cannot be started or re-started while dynamic braking is active. Firmware description 3ADW000379R0501 DCS550 Manual e e…

  • Page 79
    To prevent an interlocking of the drive after dynamic braking the speed is assumed zero after DynBrakeDly (50.11) is elapsed: Dynamic braking sequence For usage of US style DC-breakers see MainContCtrlMode (21.16). Firmware description 3ADW000379R0501 DCS550 Manual e e…

  • Page 80: Digital I/O Configuration

    − Ref1Mux (11.02) − HandAuto (10.07) − Ref2Mux (11.12) − Off2 (10.08) − MotPotUp (11.13) − E Stop (10.09) − MotPotDown (11.14) − ParChange (10.10) − MotPotMin (11.15) − OnOff1 (10.15) − Par2Select (24.29) Firmware description 3ADW000379R0501 DCS550 Manual e e…

  • Page 81
    7: DI8 X11:2 bit 8: DI9 X12:1 DI13 bit 9: DI10 X12:2 bit 10: DI11 X12:3 DI14 bit 11: DI12 X12:4 bit 12: DI13 DIO ExtModule2 (98.04) bit 13: DI14 Draw_IO_config_a.dsf Structure of DI’s Firmware description 3ADW000379R0501 DCS550 Manual e e…
  • Page 82
    CtrlWord (7.05). Configurable = no: − The DO’s can only be used by AP or overriding control — see DO CtrlWord (7.05). Note: DO8 is only available as relay output on the SDCS-PIN-F. Firmware description 3ADW000379R0501 DCS550 Manual e e…
  • Page 83
    SDCS-PIN-F DO8BitNo (14.16) MainContactorOn DO8Index (14.15) bit 7: DO8 DIO ExtModule1 RDIO-01 (98.03) bit 8: DO9 bit 9: DO10 DIO ExtModule2 RDIO-01 (98.04) bit 10: DO11 bit 11: DO12 Draw_IO_config_a.dsf Structure of DO’s Firmware description 3ADW000379R0501 DCS550 Manual e e…

  • Page 84: Analog I/O Configuration

    − The AI’s can be connected to several converter functions and it is possible to scale them by means of group 13. In addition the AI’s can be read by AP or overriding control. Firmware description 3ADW000379R0501 DCS550 Manual e e…

  • Page 85
    AI2. ConvMode AI5HighVal (13.21) X1:1 AI5 Val (5.07) AI5 (13.23) AI5LowVal (13.22) X1:2 ConvMode AI6HighVal (13.25) X1:3 AI6 Val (5.08) X1:4 AI6 (13.27) AI6LowVal (13.26) Draw_IO_config_a.dsf AIO ExtModule (98.06) Structure of AI’s Firmware description 3ADW000379R0501 DCS550 Manual e e…
  • Page 86
    Unipolar signal: 5V Offset ±10V Bi 0-10V Uni P1505 6V Offset 2-10V Uni P1505 P1505 P1503=5V Offset Firmware Firmware Firmware signal -100% signal signal 100% P1503=0-10V Uni 100% -100% 100% DZ_LIN_009_FW-sig_a.ai -10V P1503=±10V Bi Firmware description 3ADW000379R0501 DCS550 Manual e e…
  • Page 87
    X2:10 AIO ExtModule (98.06) RAIO-01 IndexAO3 (15.11) ConvModeAO3 (15.13) X2:1 IndexAO3 (15.11) CtrlWordAO3 (15.12) ScaleAO3 (15.15) X2:2 IndexAO4 (15.15) ConvModeAO4 (15.18) X2:3 IndexAO4 (15.15) CtrlWordAO4 (15.16) ScaleAO4 (15.20) X2:4 Draw_IO_config_a.dsf Structure of AO’s Firmware description 3ADW000379R0501 DCS550 Manual e e…

  • Page 88: Serial Field Bus Communication

    Supported operation mode is PDO21 (see page 43 and 44). EDS file The EDS file for RCAN-01 and DCS550 is available. Please ask Your local ABB agent for the newest one concerning the current DCS550 firmware. Mechanical and electrical installation If not already done so insert the RCAN-01 into slot 1 of the drive.

  • Page 89
    SpeedScaleAct (2.29). Further information RX and TX parameters 51.07, …, 51.14 and 51.18, …, 51.25 are directly connected to the desired DCS550 parameters. Take care, that the used parameters are deleted from group 90 and 92 to prevent data trouble.
  • Page 90
    This value has to be calculated with 280 Hex = 640 + Node ID (51.02). Here 640 + 1 = 641 TX-PDO21-TxType (51.16) 255 = Asynchronous (see page 83) TX-PDO21-EvTime (51.17) 10 = 10 ms Communication 3ADW000379R0501 DCS550 Manual e e…
  • Page 91
    ± 20,000 speed units (decimal) for speed reference [SpeedRef (23.01)] and speed actual [MotSpeed (1.04)] corresponds to the speed shown in SpeedScaleAct (2.29). Switch on sequence Please see the example at the end of this chapter. Communication 3ADW000379R0501 DCS550 Manual e e…

  • Page 92: Controlnet Communication With Fieldbus Adapter Rcna-01

    Please refer to the Scanner documentation for information how to configure the system for communication with RCNA-01. EDS file The EDS file for RCNA-01 and DCS550 is available. Please ask Your local ABB agent for the newest one concerning the current DCS550 firmware. Mechanical and electrical installation If not already done so insert the RCNA-01 into slot 1 of the drive (see page 17).

  • Page 93
    Input instance (51.07) 101 = ABB Drives assembly Output I/O par 1 (51.08) to Input not applicable when using ABB Drives assembly I/O par 9 (51.25) VSA I/O size (51.26) not applicable when using ABB Drives assembly FBA PAR REFRESH (51.27)
  • Page 94
    *For proper communication shown values have to be used Further information Output and input parameters 51.08, …, 51.25 can also be connected directly to the desired DCS550 parameters. In this case please take care that the RCNA-01 adapter gets the changed values and also take care, that the used parameters are deleted from group 90 to prevent data trouble.

  • Page 95: Devicenet Communication With Fieldbus Adapter Rdna-01

    Basic speed control and Extended speed control (20 / 70 and 21 / 71) are also supported. EDS file The EDS file for RDNA-01 and DCS550 is available. Please ask Your local ABB agent for the newest one concerning the current DCS550 firmware.

  • Page 96
    100 = ABB Drives assembly Input instance (51.07) 101 = ABB Drives assembly Output I/O par 1 (51.08) to Input not applicable when using ABB Drives assembly I/O par 9 (51.25) VSA I/O size (51.26) not applicable when using ABB Drives assembly FBA PAR REFRESH (51.27)
  • Page 97
    *For proper communication shown values have to be used Further information Output and input parameters 51.08, …, 51.25 can also be connected directly to the desired DCS550 parameters. In this case, please take care that the RDNA-01 adapter gets the changed values and take care, that the used parameters are deleted from group 90 to prevent data trouble.

  • Page 98: Ethernet/Ip Communication With Fieldbus Adapter Reta-01

    User’s Manual Ethernet Adapter Module RETA-01. The quoted page numbers correspond to the User’s Manual. EDS file The EDS file for RETA-01 and DCS550 is available. Please ask Your local ABB agent for the newest one concerning the current DCS550 firmware. Mechanical and electrical installation If not already done so insert RETA-01 into slot 1 of the drive.

  • Page 99
    RETA-01 Ethernet/IP configuration parameters, which contains all the necessary basic settings. Up to 10 data words The DCS550 supports up to 10 data words in each direction. The first configuration of the RETA-01 adapter has to be done according to the table RETA-01 Ethernet/IP configuration parameters, which contains all the necessary basic settings.
  • Page 100
    DsetXplus2Val2 (90.05) is 8. Therefore, the configuration has to be done using the following values in the IP address (all values are in hex): service 0x10 (write single) class 0x91 (drive IO map function) instance 0x01 (output) attribute (index05) data 08 00 (2 char hex value) Communication 3ADW000379R0501 DCS550 Manual e e…
  • Page 101
    RETA-01 Ethernet/IP configuration parameters After configuration, the packed telegram is defined: Switch on sequence Please see the example at the end of this chapter. Communication 3ADW000379R0501 DCS550 Manual e e…

  • Page 102: Modbus (Rtu) Communication With Fieldbus Adapter Rmba-01

    Modbus (RTU) communication with fieldbus adapter RMBA-01 General This chapter gives additional information using the Modbus adapter RMBA-01 together with the DCS550. RMBA-01 — DCS550 The Modbus communication with the drive requires the option RMBA-01. The protocol Modbus RTU (Remote Terminal Unit using serial communication) is supported.

  • Page 103
    Setting of PLC, parameter groups 90 and 92 Setting of PLC, parameter groups 90 and 92 depending on desired data words Switch on sequence Please see the example at the end of this chapter. Communication 3ADW000379R0501 DCS550 Manual e e…

  • Page 104: Modbus/Tcp Communication With Fieldbus Adapter Reta-01

    Modbus/TCP communication with fieldbus adapter RETA-01 General This chapter gives additional information using the Ethernet adapter RETA-01 together with the DCS550. RETA-01 — DCS550 The Modbus/TCP communication with the drive requires the option RETA-01. The protocol Modbus TCP (Ethernet) is supported.

  • Page 105: Profibus Communication With Fieldbus Adapter Rpba-01

    If not already done so insert RPBA-01 into slot 1 of the drive (see page 21). Drive configuration Activate the Profibus adapter by means of CommModule (98.02) (see page 22). Please note that the DCS550 works only with the ABB Drives profile.

  • Page 106
    Parameter setting example 1 using PPO Type 1 ABB Drives profile (Vendor-specific) with PPO Type 1 (DP-V0) (see page 25). The first two data words (PZD1 OUT, PZD2 OUT) from the overriding control to the drive are fixed connected as control word and speed reference at the Profibus side and cannot be changed.
  • Page 107
    51.20 Parameter, PZD1 in Signals 92.01 PZD2 in 92.02 92.03 PZD3 in 92.10 PZD10 in PB setting data words_c.dsf Setting of data words using only group 51 or using group 90 and group 92 Communication 3ADW000379R0501 DCS550 Manual e e…
  • Page 108
    PAR REFRESH (51.27) = RESET. Now the corresponding parameters in group 90 and group 92 are enabled. Following settings have to be made now: − DsetXVal3 (90.03) = 2501 [TorqRefA (25.01)] and − DsetXplus1Val3 (92.03) = 107 [MotTorqFilt (1.07)]. Setting of data words using group 90 and group 92 Communication 3ADW000379R0501 DCS550 Manual e e…

  • Page 109: Profinet Communication With Fieldbus Adapter Reta-02

    ProfiNet communication with fieldbus adapter RETA-02 Additional information for the operation of fieldbus adapter RETA-02 combined with DCS550 can be found in document 3ADW000389R0101 (Quick Start Up Guide). Communication 3ADW000379R0501 DCS550 Manual e e…

  • Page 110: Switch On Sequence

    Many fieldbus communications use the data set table to transmit data words. The next table shows the configuration number of each data word and the corresponding pointer: Configuration numbers of each data word and its corresponding pointer Communication 3ADW000379R0501 DCS550 Manual e e…

  • Page 111: Ap (Adaptive Program)

    − DWL AP is the programming and documentation tool. The maximum size of AP is 16 function blocks. The program may consist of several separate functions. Features AP of DCS550 provides the following features: − 16 function blocks, − more than 20 block types, −…

  • Page 112
    5. Set 84.08 = 4000h (because Input 3 = constant ⇒ Bit 14=1 ⇒ 4000h) 6. Set 86.01 = xx.xx (write processed value to destination parameter for further processing) 7. 84.09: contains the processed value 3ADW000379R0501 DCS550 Manual e e…
  • Page 113
    Bit 0 == 0000 == 0h Bit 1 == 0001 == 1h … Bit 15 == 1111 == Fh SB_550_002_block-param_a.ai * this type of constant defines a Block Constant. Modification is only possible in EDIT mode. Example: 3ADW000379R0501 DCS550 Manual e e…
  • Page 114
    The constant may have a value from -32768 to 32767. It is not possible to change the constant while AP is running. The figures below shows the DCS Control Panel display when Block1In2 (84.06) is in edit mode and the constant field is visible: 3ADW000379R0501 DCS550 Manual e e…
  • Page 115
    − If boolean value true is needed, set the constant to 1. If boolean value false is needed, set to 0. − Accept by Enter. − Scroll to attribute parameter (BlockxAttrib). − Set the bit for constant attribute of this input in BlockxAttrib parameter. − Accept by Enter. 3ADW000379R0501 DCS550 Manual e e…
  • Page 116
    General Another way to create applications is with DWL AP. It is a program plugged into DWL and can be opened with Tools and DriveAP for DCS550: Important keys and buttons Control DWL AP by means of following keys and buttons:…
  • Page 117
    This opens the pop-up window Set Pointer Parameter. This window provides several connection possibilities: − Connect a Parameter from the list and set the bit in case of connecting a packed boolean value: − Connect a Constant value to the input: 3ADW000379R0501 DCS550 Manual e e…
  • Page 118
    − − In Advanced mode choose the parameter with group * 100 + index, e.g. MainCtrlWord (7.01) == 701: − Select Undefined if no connection is required: 3ADW000379R0501 DCS550 Manual e e…
  • Page 119
    To connect an output of a function block with an input of a function block, simply select the output’s parameter at the input. Set the Time level Saving AP applications It is possible to save AP applications as *.ap files: 3ADW000379R0501 DCS550 Manual e e…

  • Page 120: Function Blocks

    Operation OUT is the sum of the inputs. OUT = IN1 + IN2 + IN3 Connections IN1, IN2 and IN3: 16 bit integer (15 bit + sign) OUT: 16 bit integer (15 bit + sign) 3ADW000379R0501 DCS550 Manual e e…

  • Page 121
    The block compares the bits of three 16 bit word inputs and forms the output bits as follows: OUT = (IN1 OR IN2) AND IN3. Example: Single bit: IN1 IN2 IN3 OUT Example: Whole words: Connections IN1, IN2 and IN3: 16 bit integer (packed boolean) OUT: 16 bit integer (packed boolean) 3ADW000379R0501 DCS550 Manual e e…
  • Page 122
    IN1: boolean; counts rising edges IN2: boolean; reset input (high active) IN3: 16 bit integer (15 bit + sign); limit OUT: 16 bit integer (15 bit + sign); shows the counted value Arithmetical function D-Pot Illustration 3ADW000379R0501 DCS550 Manual e e…
  • Page 123
    IN1: 16 bit integer (15 bits + sign); value to be filtered IN2: 16 bit integer (15 bits + sign); filter time in ms IN3: not used OUT: 16 bit integer (15 bits + sign); filtered value 3ADW000379R0501 DCS550 Manual e e…
  • Page 124
    Whole word with IN3 = reset Connections IN1: 16 bit integer (packed boolean); word input IN2: 16 bit integer (packed boolean); word input IN3: boolean; set / reset IN2 in IN1 OUT: 16 bit integer (packed boolean); result 3ADW000379R0501 DCS550 Manual e e…
  • Page 125
    OUT = (IN1 * IN2) / IN3 Connections IN1, IN2 and IN3: 16 bit integer (15 bits + sign) OUT: 16 bit integer (15 bits + sign) NotUsed Illustration Operation Block is not enabled and not working, default Connections 3ADW000379R0501 DCS550 Manual e e…
  • Page 126
    IN1 = 150, desired value, this must be a defined as a constant IN2 = 2201, this must be a defined as a constant IN3 = false Set SpeedRef (23.01) = by means of AI1, not saving into flash: 3ADW000379R0501 DCS550 Manual e e…
  • Page 127
    IN2: 16 bit integer (15 bits + sign); balance value IN3: not used OUT: affects PI block Arithmetical function Ramp Illustration Operation IN1 is the input. IN2 and IN3 are the times. OUT increases or decreases until the input value is reached. 3ADW000379R0501 DCS550 Manual e e…
  • Page 128
    IN1: boolean; true = enable SqWav, false = disable SqWav IN2: 16 bit integer; cycle time in ms IN3: 16 bit integer (15 bits + sign); height of square wave OUT: 16 bit integer (15 bits + sign); square wave Logical function Illustration 3ADW000379R0501 DCS550 Manual e e…
  • Page 129
    OUT is equal to IN2 if IN1 is true. OUT is equal to IN3 if IN1 is false. = IN3 = IN2 Connections IN1: boolean IN2 and IN3: 16 bit integer (15 bits + sign) OUT: 16 bit integer (15 bits + sign) 3ADW000379R0501 DCS550 Manual e e…
  • Page 130
    OUT: 16 bit integer (packed boolean); result with values on display: True = -1, false = 0 Logical function Trigg Illustration Operation The rising edge of IN1 sets OUT bit 0 for one program cycle. The rising edge of IN2 sets OUT bit 1 for one program cycle. 3ADW000379R0501 DCS550 Manual e e…
  • Page 131
    (all bits 1) false (all bits 0) true (all bits 1) false (all bits 0) false (all bits 0) true (all bits 1) Connections IN1, IN2 and IN3: boolean OUT: 16 bit integer (packed boolean) 3ADW000379R0501 DCS550 Manual e e…

  • Page 132: Winder

    Winder Chapter overview This chapter describes the winder and instructs how to use the winder blocks of the DCS550. All needed parameters can be found in the groups 61 to 66. Winder basics Activate the winder by means of following steps: 1.

  • Page 133
    It is possible to write on the commands from the overriding control system via the winder control word, see WindCtrlWord (61.16), or via parameters. The normal command source should be automatic. Details see chapter Appendix B: Firmware structure diagrams. Winder 3ADW000379R0501 DCS550 Manual e e…
  • Page 134
    — see MotSpeed (1.04), because a diameter sensor does not exist. This is done by means of DiaLineSpdIn (62.01) and DiaMotorSpdIn (62.02): D [m] diameter v [m/s] line speed π n [rpm] motor speed gear ratio (motor / load) Winder 3ADW000379R0501 DCS550 Manual e e…
  • Page 135
    − AdaptKpMax (62.12) has to be determined by manual tuning of the speed controller. The largest coil (maximum diameter and maximum width) has to be on the winder and set WinderMacro (61.01) = NotUsed. Winder 3ADW000379R0501 DCS550 Manual e e…
  • Page 136
    Most torque is needed with maximum diameter at lowest motor speed. This winder block features 3 tension inputs and 1 torque output. T [Nm] torque F [N] tension D [m] diameter gear ratio (motor / load) Winder 3ADW000379R0501 DCS550 Manual e e…
  • Page 137
    − The width calculation works with relative width in percent of the maximum width, so the physical values must be converted. Width InerCoilWi Width − InerReleaseCmd (62.28) releases InertiaComp (62.30). The output is forced to zero if the switch is open. Winder 3ADW000379R0501 DCS550 Manual e e…
  • Page 138
    Add2OutDest (64.08). Usually adder 2 is used to write on the load compensation for inertia and friction compensation. Commissioning hints: − Add2ReleaseCmd (64.11) releases Add2 (64.13). The output is forced to zero if the switch is open. Winder 3ADW000379R0501 DCS550 Manual e e…

  • Page 139: Winder Macros

    PID Act1 (40.06) PID Ref1 (40.13) PID OutMin (40.16) -100 % -100 % PID OutMax (40.17) 100 % 100 % PID OutDest (40.18) PID ReleaseCmd (40.23) NotUsed Auto AdaptKpOutDest (62.13) Add1OutDest (64.01) Add2OutDest (64.08) Winder 3ADW000379R0501 DCS550 Manual e e…

  • Page 140
    6324 = TensToTorq (63.24) Add1In2 (64.03) Auto Auto Add1ReleaseCmd (64.04) Add2OutDest (64.08) Add2In1 (64.09) 6230 = InertiaComp (62.30) 6230 = InertiaComp (62.30) Add2In2 (64.10) 6334 = FrictionComp (63.34) 6334 = FrictionComp (63.34) Add2ReleaseCmd (64.11) Auto Auto Winder 3ADW000379R0501 DCS550 Manual e e…
  • Page 141
    Winder 3ADW000379R0501 DCS550 Manual e e…
  • Page 142
    Add1ReleaseCmd (64.04) Auto Auto Add2OutDest (64.08) 2602 = LoadComp (26.02) Add2In1 (64.09) 6230 = InertiaComp (62.30) 6230 = InertiaComp (62.30) Add2In2 (64.10) 6334 = FrictionComp (63.34) 6334 = FrictionComp (63.34) Add2ReleaseCmd (64.11) Auto Auto Winder 3ADW000379R0501 DCS550 Manual e e…
  • Page 143
    Winder 3ADW000379R0501 DCS550 Manual e e…
  • Page 144
    Auto Auto Add1ReleaseCmd (64.04) Add2OutDest (64.08) 2602 = LoadComp (26.02) Add2In1 (64.09) 6230 = InertiaComp (62.30) 6230 = InertiaComp (62.30) Add2In2 (64.10) 6334 = FrictionComp (63.34) 6334 = FrictionComp (63.34) Add2ReleaseCmd (64.11) Auto Auto Winder 3ADW000379R0501 DCS550 Manual e e…
  • Page 145
    Winder 3ADW000379R0501 DCS550 Manual e e…
  • Page 146
    Add1ReleaseCmd (64.04) Auto Auto Add2OutDest (64.08) 2602 = LoadComp (26.02) Add2In1 (64.09) 6230 = InertiaComp (62.30) 6230 = InertiaComp (62.30) Add2In2 (64.10) 6334 = FrictionComp (63.34) 6334 = FrictionComp (63.34) Add2ReleaseCmd (64.11) Auto Auto Winder 3ADW000379R0501 DCS550 Manual e e…
  • Page 147
    Winder 3ADW000379R0501 DCS550 Manual e e…
  • Page 148
    F2. Additionally swap the analog tacho cables or the encoder tracks A+ and A- respectively. V+ = Direction of the velocity reference for the whole plant. See diagram above: Always considered positive, see SpeedRef3 (2.02). Winder 3ADW000379R0501 DCS550 Manual e e…
  • Page 149
    ** = Speed offset used e.g. for indirect tension control, +10 % +10 % -10 % -10 % see WindSpdOffset (61.14). Always use a positive value! * Depending on setting of WindUnwindCmd (61.04) and TopBottomCmd (61.05) ** Depending on setting of TopBottomCmd (61.05) Winder 3ADW000379R0501 DCS550 Manual e e…
  • Page 150
    2. Basic commissioning steps 6 and 7 with a freely turning machine, gearbox and spool connected, no web: Advanced commissioning 1. Set all necessary protections and limits, make sure the E-stop / el. Disconnect is working properly and connect the overriding control system (serial communication): Winder 3ADW000379R0501 DCS550 Manual e e…
  • Page 151
    AI1 for line speed reference, set Ref1Sel (11.03) = AI1. AI2 for tension reference, set TensRefIn (63.01) = 516. see AI2 ValScaled (5.16). AI3 for initial diameter use — see AI3 ValScaled (5.17) and DiameterValue (62.03) — AP block ParWrite: Winder 3ADW000379R0501 DCS550 Manual e e…
  • Page 152
    8. Perform the winder turning with largest coil (includes Autotuning inertia compensation coil): Attention: During the autotuning the motor will run up to maximum line speed, see LineSpdScale (61.09) and LineSpdPosLim (61.10). It is possible to limit the speed by means of LineSpdPosLim (61.10). Winder 3ADW000379R0501 DCS550 Manual e e…

  • Page 153: Signal And Parameter List

    Signal and parameter list Chapter overview This chapter describes all signals and parameters of the DCS550. Signal groups list Signals are measured and calculated actual values of the drive. This includes the control-, status-, limit-, fault- and alarm words. The drive’s signals are available in groups 1 to 9. None of the values inside these groups is stored in the flash and thus volatile.

  • Page 154: Parameter Groups List

    Winder control Diameter adaption Tension torque Write selection Winder program control AP control User constants AP outputs Internal Receiving data sets addresses Transmit data sets addresses Measurement Option modules Start-up data Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…

  • Page 155
    Y = values are NOT stored in the flash, they will be lost when the drive is de-energized N = values are stored in the flash, they will remain when the drive is de-energized Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…

  • Page 156: Signals

    MotTorqFil . 1 ( with BaseSpeed > Flux fFldWeak FluxMax BaseSpeed MotSpeed . 1 ( ≤ Flux fFldWeak FluxMax BaseSpeed UsedFexTyp NotUsed Int. Scaling: 100 == 1 % Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…

  • Page 157
    Calculated temperature from motor thermal model in percent — see M1AlarmLimLoad (31.03) and M1FaultLimLoad (31.04). Used for motor overload protection. − M1AlarmLimLoad (31.03) − M1FaultLimLoad (31.04) Int. Scaling: 100 == 1 % Type: I Volatile: 1.21 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 158
    100 == 1 % Type: SI Volatile: 2.06 TorqDerRef (derivation part of torque reference) D-part of the speed controllers output in percent of MotNomTorque (4.23). Int. Scaling: 100 == 1 % Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 159
    Relative calculated negative torque limit in percent of MotNomTorque (4.23). Calculated from the largest minimum torque limit, field weakening and armature current limits: − TorqUsedMax (2.22) − FluxRefFldWeak (3.24) and − M1CurLimBrdg2 (20.13) Int. Scaling: 100 == 1 % Type: SI Volatile: 2.21 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 160
    Int. Scaling: 1 == 1 rpm Type: SI Volatile: 2.30 SpeedRefExt1 (external speed reference 1) External speed reference 1 after reference 1 multiplexer: − Ref1Mux (11.02) Int. Scaling: (2.29) Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 161
    100 == 1 % Type: SI Volatile: 3.25 VoltRef1 (EMF voltage reference 1) Relative EMF voltage reference in percent of M1NomVolt (99.02). Int. Scaling: 100 == 1 % Type: SI Volatile: 3.26 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 162
    4.16 ConvOvrCur (converter overcurrent [DC] level) Converter current tripping level. This signal is set during initialization of the drive, new values are shown after the next power-up. Int. Scaling: 1 == 1 A Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 163
    1 == 1 Nm Type: I Volatile: 4.24 ProgressSignal (progress signal for auto tunings) Progress signal for auto tunings used for Startup Assistants. Int. Scaling: 1 == 1 % Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 164
    5.04 AI2 Val (analog input 2 value) Measured actual voltage at analog input 2. The integer scaling may differ, depending on the connected hardware and jumper settings. Int. Scaling: 1000 == 1 V Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 165
    Shows the time of the converter in minutes. The system time can be either set by means of SetSystemTime (16.11) or via the DCS Control Panel. Int. Scaling: 1 == 1 min Type: I Volatile: 6.02 Unused 6.03 CurCtrlStat1 (1 current controller status) Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 166
    —————————————————————————————————————————————————————— B8-9 reserved waiting for zero current, if ZeroCurTimeOut (97.19) is elapsed before bit 10 is set back to 0 F557ReversalTime [FaultWord4 (9.04) bit 8] is set no action reserved Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 167
    FixedSpeed2 (23.03), active only with CommandSel (10.01) = MainCtrlWord and RampOutZero = RampHold = RampInZero = 0; Inching2 overrides Inching1 alternatively Jog2 (10.18) can be used no action Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 168
    DirectSpeedRef speed ramp output is overwritten and forced to DirectSpeedRef (23.15) speed ramp is active reserved —————————————————————————————————————————————————————— reserved B12-14 ResetPIDCtrl reset and hold PID-controller Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 169
    DO1 of the extension IO defined by DIO ExtModule2 (98.04) DO12 this bit is written directly to DO2 of the extension IO defined by DIO ExtModule2 (98.04) —————————————————————————————————————————————————————— reserved B12-15 Int. Scaling: 1 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 170
    LimWord (8.03) drive is not in a limit, TorqCtrl drive is torque controlled no action ZeroSpeed actual motor speed is in the zero speed limit defined by M1ZeroSpeedLim (20.03) Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 171
    DI13 DI2 of the extension IO defined by DIO ExtModule2 (98.04). Only available for AP or overriding control. DI14 DI3 of the extension IO defined by DIO ExtModule2 (98.04). Only available for AP or overriding control. reserved B14-15 Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 172
    8 = reserved reserved 9 = MotPot motor potentiometer 10 = TorqCtrl torque control 11 = TorqLimit torque limit 12 = DemoStandard demo standard 13 = 2WreDCcontUS 2 wire with US style DC-breaker Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 173
    StallTime (30.01), StallSpeed (30.02), StallTorq (30.03) MotOverSpeed F532 3 selected motor: motor overspeed, M1OvrSpeed (30.16) Int. Scaling: 1 == 1 Type: I Volatile: 9.03 FaultWord3 (fault word 3) Fault word 3: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 174
    M1OverTemp A106 2 measured motor overtemperature, M1AlarmLimTemp (31.06) M1OverLoad A107 2 calculated motor overload (thermal model), M1AlarmLimLoad (31.03) MotCurReduce A108 4 T-protection active and motor current is reduced, see M1LoadCurMax (31.10), Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 175
    51 (fieldbus) are not set according to the fieldbus adapter or the device has not been selected —————————————————————————————————————————————————————— COM8FwVer A141 4 invalid combination of SDCS-CON-F firmware and SDCS-COM-8 firmware Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 176
    User macro parameter file error one of the User macros is invalid Non volatile operating system error AMCOS fault, please contact Your local ABB agent File error in flash problems when writing to the flash memory, please try again —————————————————————————————————————————————————————— Internal time level T2 overflow (100 µs)
  • Page 177
    M1NomVolt (99.02) and M1NomCur (99.03) are fitting with the drive. In case they are much smaller than the drive the internal calculation of M1ArmL (43.09) and M1ArmR (43.10) can cause an internal overflow. Set M1ArmL (43.09) and M1ArmR (43.10) to zero. For M1ArmL (43.09) following limitation is valid: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 178
    121 = AI1 below 4 mA 122 = AI2 below 4 mA 123 = AI3 below 4 mA 124 = AI4 below 4 mA 125 = AI5 below 4 mA 126 = AI6 below 4 mA Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 179
    F549 ParComp (fault parameter compatibility conflict): 50000 … 59999= the parameter with the compatibility conflict can be identified by means of the last 4 digits Int. Scaling: 1 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 180
    1 == 1 Type: C Volatile: 9.14 3 LastFault (3 last fault) Displays the 3rd last fault: F<Fault code> <FaultName> (e.g. F2 ArmOverCur) Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…

  • Page 181: Parameters

    1 = Reverse, 0 = Forward, MainCtrlWord (7.01) bit 14 16 = MCW Bit15 1 = Reverse, 0 = Forward, MainCtrlWord (7.01) bit 15 Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…

  • Page 182
    1= acknowledge OK, 0 = no acknowledge, only available with digital extension board 11 = DI11 1= acknowledge OK, 0 = no acknowledge, only available with digital extension board Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 183
    1= no Off2, 0 = Off2 active, MainCtrlWord (7.01) bit 14 16 = MCW Bit15 1= no Off2, 0 = Off2 active, MainCtrlWord (7.01) bit 15 Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 184
    ApplMacro (99.08), then When changing parameters change the parameters and save them with ApplMacro (99.08). − ParChange (10.10) itself is not overwritten. Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 185
    DI8. Following settings apply: OnOff1 (10.15) = StartStop (10.16) = DI7DI8. Note: To give On and Run at the same time set OnOff1 (10.15) = StartStop (10.16). Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 186
    1= acknowledge OK, 0 = no acknowledge, only available with digital extension board Note The acknowledge is also dependent on the setting of MainContCtrlMode (21.16). Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 187
    1 == 1 Type: C Volatile: 10.32 DI8Invert (invert digital input 8) Inversion selection for digital input 8: 0 = Direct 1 = Inverted Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 188
    17 = MCW Bit15 1= switch is closed, speed ref 1 is active; 0 = switch is open, speed ref = 0; MainCtrlWord (7.01) bit 15 Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 189
    9 = FixedSpeed2 FixedSpeed2 (23.03) 10 = MotPot motor pot controlled by MotPotUp (11.13), MotPotDown (11.14) and MotPotMin (11.15) Int. Scaling: 1 == 1 Type: C Volatile: 11.07 — 11.11 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 190
    1= increase speed, 0 = hold speed, MainCtrlWord (7.01) bit 15 Note: The speed reference is selected by means of Ref1Sel (11.03) = MotPot respectively Ref2Sel (11.06) = MotPot. Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 191
    1= released, 0 = blocked, MainCtrlWord (7.01) bit 14 16 = MCW Bit15 1= released, 0 = blocked, MainCtrlWord (7.01) bit 15 Int. Scaling: 1 == 1 Type: C Volatile: Group 12: Constant speeds 12.01 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 192
    − AI2LowVal (13.06) is only valid if ConvModeAI2 (13.07) = ±10V Bi. − To use current please set the jumper on the SDCS-CON-F accordingly and calculate 20 mA to 10 V. Int. Scaling: 1 == 1 mV Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 193
    -100 % of the input signal connected to analog input 4 is scaled to the voltage in AI4LowVal (13.14). Notes: − AI3LowVal (13.14) is only valid if ConvModeAI4 (13.15) = ±10V Bi. − Can only be used for voltage measurement. Int. Scaling: 1 == 1 mV Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 194
    − AI5LowVal (13.22) is only valid if ConvModeAI5 (13.23) = ±10V Bi. − To use current please set the DIP-switches (RAIO-01) accordingly and calculate 20 mA to 10 V. Int. Scaling: 1 == 1 mV Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 195
    − AI6LowVal (13.26) is only valid if ConvModeAI6 (13.27) = ±10V Bi. − To use current please set the DIP-switches (RAIO-01) accordingly and calculate 20 mA to 10 V. Int. Scaling: 1 == 1 mV Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 196
    The format is -xxyy, with: — = invert digital output, xx = group and yy = index. Digital output 8 default setting is: command MainContactorOn CurCtrlStat1 (6.03) bit 7 Int. Scaling: 1 == 1 Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 197
    6 V offset in the range 2 V to 10 V for testing or indication of bipolar signals (e.g. torque, speed, etc.) 5 = 0V-10V Abs absolute 0 V to 10 V unipolar output (negative values are shown positive) Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 198
    15.20 ScaleAO4 (scaling analog output 4) 100 % of the signal/parameter selected with IndexAO4 (15.16) is scaled to the current in ScaleAO4 (15.20). Int. Scaling: 1 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 199
    57600 Baud 4 = 115200 115200 Baud If ToolLinkConfig (16.14) is changed its new value is taken over after the next power up. Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 200
    Data container 6 (see group description above) Int. Scaling: 1 == 1 Type: SI Volatile: 19.07 Data7 (data container 7) Data container 7 (see group description above) Int. Scaling: 1 == 1 Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 201
    Due to the nature of this access method the data are only written to RAM area. So after all parameters have been changed successfully, parameter 16.06 has to be written by value 1 to save the RAM data into Flash area. Int. Scaling: 1 == 1 Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 202
    The used torque limit depends also on the converter’s actual limitation situation (e.g. other torque limits, current limits, field weakening). The limit with the smallest value is valid. Int. Scaling: 100 == 1 % Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 203
    1 == 1 deg Type: SI Volatile: 20.15 ArmAlphaMin (minimum firing angle) Minimum firing angle (α) in degrees. Int. Scaling: 1 == 1 deg Type: SI Volatile: 20.16 — 20.17 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 204
    Independent minimum torque limit — in percent of MotNomTorque (4.23) — behind TorqRef2 (2.09). In case TensionOnCmd (61.07) is given IndepTorqMinSPC (20.25) is valid, otherwise the negative side of the limiter is set to -325 %. Int. Scaling: 100 == 1 % Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 205
    When the armature current is zero the firing pulses are blocked, the contactors are opened, field exciter and fans are stopped. 3 = DynBraking dynamic braking Note: E StopMode (21.04) overrides Off1Mode (21.02) and StopMode (21.03). Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 206
    RB and two normally open contacts for C1 and D1. The DC-breaker should be controlled by CurCtrlStart1 (6.03) bit 10. The acknowledge signal can be connected to either MainContAck (10.21) or DCBreakAck (10.23): Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 207
    10 == 1 s Type: I Volatile: 22.05 ShapeTime (shape time) Speed reference softening time. This function is bypassed during an emergency stop: Int. Scaling: 100 == 1 s Type: I Volatile: 22.06 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 208
    22.10 DecTime2 (deceleration time 2) The time within the drive will decelerate from SpeedScaleAct (2.29) to zero speed. DecTime2 (22.10) can be released with Ramp2Sel (22.11). Int. Scaling: 100 == 1 s Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 209
    It can be released by Jog1 (10.17) or MainCtrlWord (7.01) bit 8. The ramp times are set with JogAccTime (22.12) and JogDecTime (22.13). 32767 32767 − Internally limited from: 20000 20000 Int. Scaling: (2.29) Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 210
    Positive speed limit for the window control, when the speed error (∆n = n ) is positive. 32767 32767 − Internally limited from: 20000 20000 Int. Scaling: (2.29) Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 211
     with: − T = torque reference − KpS = proportional gain [KpS (24.03)] − N = speed reference − N = speed actual − TiS = Integration time [TiS (24.09)] Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 212
    24.14 — 24.26 Unused 24.27 KpS2 (2 p-part speed controller) proportional gain of the speed controller can be released by means of Par2Select (24.29). Int. Scaling: 100 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 213
    3 = AI3 analog input AI3 4 = AI4 analog input AI4 5 = AI5 analog input AI5 6 = AI6 analog input AI6 Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 214
    TorqMux (26.05): − binary input = 0 ⇒ speed control (1) − binary input = 1 ⇒ torque control (2) Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 215
    Example: With M1NomCur (99.03) = 850 A and ArmOvrCurLev (30.09) = 250 % the drive trips with armature currents > 2125 A. Int. Scaling: 10 == 1 % Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 216
    M1OvrSpeed (30.16) at least 20 % higher than the maximum motor speed. 32767 Internally limited from: 20000 The overspeed fault is inactive, if M1OvrSpeed (30.16) is set to zero. Int. Scaling: (2.29) Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 217
    Threshold for CurRippleSel (30.18), in percent of M1NomCur (99.03). Typical values when a thyristor is missing: − armature about 300 % − high inductive loads (e.g. excitation) about 90 % Int. Scaling: 100 == 1 % Type: I Volatile: 30.20 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 218
    MainsLowVolt [FaultWord1 (9.01) bit 11] will be generated. Int. Scaling: 1 == 1 ms Type: I Volatile: 30.25 — 30.26 Unused Overview local and communication loss: Device Loss control Time out Related fault Related alarm Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 219
    FixedSpeed1 (23.02) Note: The time out for ComLossCtrl (30.28) is set by FB TimeOut (30.35) for all R-type fieldbusses. Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 220
    1 = fault, 0 = no fault, MainCtrlWord (7.01) bit 14 16 = MCW Bit15 1 = fault, 0 = no fault, MainCtrlWord (7.01) bit 15 Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 221
    30°C. WARNING! The model does not protect the motor if it is not properly cooled e.g. due to dust and dirt. Int. Scaling: 10 == 1 s Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 222
    The drive trips with F506 M1OverTemp [FaultWord1 (9.01) bit 5] if M1FaultLimTemp (31.07) is exceeded. Output value is Mot1TempMeas (1.22). Note: The unit depends on M1TempSel (31.05). 1 == 1 Ω / 1 Type: SI Int. Scaling: Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 223
    34.01 DispParam1Sel (select signal / parameter to be displayed in the DCS Control Panel row 1) Index pointer to the source of the DCS Control Panel first display row [e.g. 101 equals MotSpeedFilt (1.01)]. Int. Scaling: 1 == 1 Type: I Volatile: 34.02 — 34.07 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 224
    Index pointer to the source of the PID controller actual input value 1. The format is -xxyy, with: — = negate actual input value 1, xx = group and yy = index [e.g. 101 equals MotSpeedFilt (1.01)]. Int. Scaling: 1 == 1 Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 225
    Index pointer to the source of the PID controller reference input value 2. The format is -xxyy, with: — = negate reference input value 2, xx = group and yy = index [e.g. 201 equals SpeedRef2 (2.01)]. Int. Scaling: 1 == 1 Type: SI Volatile: 40.15 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 226
    1= release; 0 = block PID controller; Data5 (19.05) bit 2 23 = 19.05Bit3 1= release; 0 = block PID controller; Data5 (19.05) bit 3 Int. Scaling: 1 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 227
    Attention: Do not change the default values of M1ArmL (43.09) and M1ArmR (43.10)! Changing them will falsify the results of the autotuning. Int. Scaling: 100 == 1 mH Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 228
    The controller generates 15 % of motor nominal field current [M1NomFldCur (99.11)] with M1KpFex (44.02) = 3, if the field current error is 5 % of M1NomFldCur (99.11). Int. Scaling: 100 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 229
    44.14 FldCurFlux90 (field current at 90% flux) Field current at 90 % flux in percent of M1NomFldCur (99.11). Int. Scaling: 1 == 1 % Type: I Volatile: Group 45: Field converter settings 45.01 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 230
    − Set M1SpeedScale (50.01) to maximum speed − Set M1BaseSpeed (99.04) to base speed − Set M1SpeedMax (20.02) / M1SpeedMin (20.01) to ± maximum speed Int. Scaling: 10 == 1 rpm Type: I Volatile: 50.02 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 231
    = pulses per revolution — see M1EncPulseNo (50.04) = cycle time of the speed controller, either 3.3 ms or 2.77 ms cycle Int. Scaling: 1 == 1 ms Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 232
    − M1TachoVolt1000 (50.13) = 0 V, the tacho gain is measured by means of the speed feedback assistant − M1TachoVolt1000 (50.13) = -1 V, the tacho gain was successfully measured and set by means of the speed feedback assistant Int. Scaling: 10 == 1 V Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 233
    1200 Baud 3 = 2400 2400 Baud 4 = 4800 4800 Baud 5 = 9600 9600 Baud, default 6 = 19200 19200 Baud Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 234
    PID controller in group 40. Note: The winder program is only running when WiProgCmd (66.01) = Start Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 235
    3 = WindCtrlWord according to WindCtrlWord (61.16) bit 3 4 = DI1 1= rewinder; 0 = unwinder 5 — 23 see WriteToSpdChain (61.02) rewind rewind unwind unwind Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 236
    3 = WindCtrlWord according to WindCtrlWord (61.16) bit 8 4 = DI1 1= release tension control; 0 = no tension control 5 — 23 see WriteToSpdChain (61.02) Int. Scaling: 1 == 1 Type: C Volatile: 61.08 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 237
    WinderMacro (61.01) = IndirectTens or DirectTens. Should be 10 % of SpeedScaleAct (2.29). Int. Scaling: 1 == 1 rpm Type: SI Volatile: 61.15 Unused (details see appendix) Link between WindCtrlWord (61.16), UsedWCW (61.17) and WindStatWord (61.19): Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 238
    The winder status word is read only and contains the winder status bits. Name Value Comment B0 — 1 reserved WrittenToSpd all winder block outputs are released and values of the connected ones are written to the speed control chain Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 239
    Volatile: Group 62: Diameter adaption Diameter: In most cases, the actual diameter must be calculated from the measured line speed and measured motor speed, because a diameter sensor does not exist: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 240
    62.03 DiameterValue (diameter calculation, initial diameter value) Initial diameter of the coil in percent of the maximum diameter. To be set by means of DiameterSetCmd (62.04). Int. Scaling: 100 == 1 % Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 241
    1 == 1 Type: I Volatile: 62.11 AdaptKpMin (speed controller p-part adaption, minimum p-part) Proportional gain of the speed controller with minimum diameter (spool). Int. Scaling: 100 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 242
    That means more acceleration torque (inertia compensation) is needed. The problem in many applications is that the inertia is not available. Thus, it has to be determined by means of acceleration tests. Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 243
    Acceleration torque for the inertia of the winder mechanics in percent of MotNomTorque (4.23). Acceleration trials have to be done with an empty spindle or empty spool. Int. Scaling: 100 == 1 % Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 244
    TensRampTime (63.08) TensRampTime (63.08) TensRampHoldCmd (63.09) TensRampHoldCmd (63.09) TensRampHoldCmd (63.09) Pulse Pulse Pulse TensPulseWidth (63.11) TensPulseWidth (63.11) TensPulseWidth (63.11) TensPulseLevel (63.12) TensPulseLevel (63.12) TensPulseLevel (63.12) TensPulseCmd (63.13) TensPulseCmd (63.13) TensPulseCmd (63.13) Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 245
    Type: I Volatile: 63.08 TensRampTime (tension reference, ramp time) Ramp time of for the tension reference from zero percent tension to 100 % tension. Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 246
    Most torque is needed with maximum diameter at lowest motor speed. T [Nm] torque F [N] tension D [m] diameter gear ratio (motor / load) Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 247
    They are non-linear and must be saved in a characteristic curve with supporting points. The friction compensation calculates the torque needed to compensate the losses of the winder mechanics depending on the speed. Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 248
    Source (signal/parameter) for the motor speed input of the friction compensation. The format is -xxyy, with: — = negate input, xx = group and yy = index. Default setting of 104 equals MotSpeed (1.04). Int. Scaling: 1 == 1 Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 249
    1= release adder 1; 0 = block adder 1 5 — 23 see WriteToSpdChain (61.02) Note: Blocking adder 1 forces its output to zero — Add1 (64.06) = 0. Int. Scaling: 1 == 1 Type: C Volatile: 64.05 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 250
    1 == 1 Type: C Volatile: 64.12 Unused 64.13 Add2 (adder 2, output) Output of adder 2 in percent of MotNomTorque (4.23). Int. Scaling: 100 == 1 % Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 251
    66.04 WiUserMode (winder program, user mode) 0 = Standard reserved 1 = Expert reserved Int. Scaling: 1 == 1 Type: C Volatile: 66.05 WiPassCode reserved Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 252
    Defines the function block which is selected by EditCmd (83.02) = Push or Delete. After a Push or Delete EditBlock (83.03) is automatically set back to 1. Note: To delete all function blocks set EditBlock (83.03) = 17. Int. Scaling: 1 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 253
    Type: I Volatile: 84.03 LocationCounter (location counter) Location counter for AdapProgCmd (83.01) = SingleStep shows the function block number, which will be executed next. Int. Scaling: 1 == Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 254
    To get only a certain bit e.g. RdyRef bit 3 of MainStatWord (8.01) set Block1In3 (84.07) = 801 and Block1Attrib (84.08) = 300h. Int. Scaling: 1 == 1 Type: SI Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 255
    84.74 84.75 86.12 84.76 84.77 84.78 84.79 84.80 84.81 86.13 84.82 84.83 84.84 84.85 84.86 84.87 86.14 84.88 84.89 84.90 84.91 84.92 84.93 86.15 84.94 84.95 84.96 84.97 84.98 84.99 86.16 Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 256
    [e.g. 2301 equals SpeedRef (23.01)]. The format is -xxyy, with: — = negate signal/parameter, xx = group and yy = index. Int. Scaling: 1 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 257
    [e.g. 2301 equals SpeedRef (23.01)]. The format is -xxyy, with: — = negate signal/parameter, xx = group and yy = index. Int. Scaling: 1 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 258
    Internally used tacho gain tuning. This value should only be written to by: − tacho gain tuning via ServiceMode (99.06) = SpdFbAssist, − M1TachoVolt1000 (50.13) and − parameter download Int. Scaling: 1 == 1 Type: I Volatile: 88.30 Reserved Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 259
    Signal / Parameter name 88.31 AnybusModType (last connected serial communication module) Internally used memory for the last attached serial communication module. This value should only be written to by: − the DCS550 firmware and − parameter download Int. Scaling: 1 == 1…
  • Page 260
    Volatile: 92.09 DsetXplus5Val3 (data set X+5 value 3) Data set 6 value 3 (interval: 3 ms). Default setting of 903 equals FaultWord3 (9.03). Int. Scaling: 1 == 1 Type: I Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 261
    NormalMode: 0 = None no type code set 1 = S01-0020-05 type code, see table xxx = S02-1000-05 type code, see table The drive’s basic type code: DCS550-AAX-YYYY-ZZ Product family: DCS550 Type: = S0 Standard converter modules…
  • Page 262
    Torque actual filter time constant for MotTorqFilt (1.07). Is used for the EMF controller and the EMF feed forward. Int. Scaling: 1 == 1 ms Type: I Volatile: 97.21 — 97.24 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 263
    Attention: To ensure proper connection and communication of the communication modules with the SDCS-CON-F use the screws included in the scope of delivery. Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 264
    For faster detection the hardware filter of the digital input in question can be disabled. Disabling the hardware filtering will however reduce the noise immunity of the input. Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 265
    For faster detection the hardware filter of the digital input in question can be disabled. Disabling the hardware filtering will however reduce the noise immunity of the input. Int. Scaling: 1 == 1 Type: C Volatile: 98.05 Unused Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 266
    The resolution of the A/D conversion is 12 data bits. Input signal type selection: Each input can be used with a current or voltage signal. Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 267
    10 = LD FB Config reserved for future use (load fieldbus configuration file) Note: The reference chain is blocked while ServiceMode (99.06) ≠ NormalMode. Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…
  • Page 268
    Int. Scaling: 1 == 1 Type: C Volatile: 99.09 DeviceName (device name) DeviceName (99.09) is fixed set to DCS550 and cannot be changed. Note: This parameter is only visible if a SDCS-COM-8 is connected. Int. Scaling: 1 == 1 Type: C Volatile: 99.10 NomMainsVolt (nominal AC mains voltage)
  • Page 269
    2 = SineWave a sine wave is used 3 = Pot1 a constant value set with Pot1 (99.15) is used Int. Scaling: 1 == 1 Type: C Volatile: Signal and parameter list 3ADW000379R0501 DCS550 Manual e e…

  • Page 270: Dcs Control Panel

    DCS ControlPanel and control from DCS Control Panel and highlighted in the middle area of the when the Start-up assistant is used . when the Start-up Assistant is used. display. BE_PAN_001_overview_a.ai DCS550 panel operation 3ADW000379R0501 DCS550 Manual e e…

  • Page 271
    Shaft direction: To change the shaft direction press DIR. Speed reference: To modify the speed reference (only possible if the display in the upper right corner is highlighted) press the UP or DOWN button (the reference changes immediately). DCS550 panel operation 3ADW000379R0501 DCS550 Manual e e…
  • Page 272
    01 Phys Act Values 02 SPC Signals 03 Ref/Act Values 04 Information EXIT 3. Press UP/DOWN to highlight the appropriate parameter in a group, then press EDIT to enter PAR EDIT mode. DCS550 panel operation 3ADW000379R0501 DCS550 Manual e e…
  • Page 273
    Autotuning speed controller Enter the motor base speed, the basic speed limitations, the speed filter time and follow the instructions of the assistant. DCS550 panel operation 3ADW000379R0501 DCS550 Manual e e…
  • Page 274
    − Select the display format. Set date and time. 1. Press UP/DOWN to highlight CLOCK SET in the MAIN MENU, then press ENTER. 2. Press UP/DOWN to highlight the desired option, then press SEL. DCS550 panel operation 3ADW000379R0501 DCS550 Manual e e…
  • Page 275
    To remove the battery, use a coin to rotate the battery holder on the back of the control panel. The type of the battery is CR2032. Note: The battery is not required for any DCS Control Panel or drive functions, except for the clock. DCS550 panel operation 3ADW000379R0501 DCS550 Manual e e…

  • Page 276: Fault Tracing

    2. single firing pulses are applied in order to extinguish the current as fast as possible, 3. the controllers are frozen, 4. the speed ramp output is updated from the measured speed and Fault tracing 3ADW000379R0501 DCS550 Manual e e…

  • Page 277
    The synchronization of the firing unit takes typically 300 ms before the current controller is ready. Mains overvoltage The overvoltage level is fixed to 1.3 * NomMainsVolt (99.10). Exceeding this level for more than 10 s and RdyRun = 1 causes F513 MainsOvrVolt. Fault tracing 3ADW000379R0501 DCS550 Manual e e…
  • Page 278
    After a command to change current direction — see CurRefUsed (3.12) — the opposite current has to be reached before ZeroCurTimeOut (97.19) has been elapsed otherwise the drive trips with F557 ReversalTime [FaultWord4 (9.04) bit 8]. Example: Drive is tripping with F557 ReversalTime [FaultWord4 (9.04) bit 8]: Bridge reversal Fault tracing 3ADW000379R0501 DCS550 Manual e e…

  • Page 279: Motor Protection

    The thermal model is based on the actual motor current related to motor nominal current and rated ambient temperature. Thus, the thermal model does not directly calculate the temperature of the motor, but it Fault tracing 3ADW000379R0501 DCS550 Manual e e…

  • Page 280
    The drive is designed to trip if the motor current exceeds 170 % of motor nominal current for more than 60 seconds. Selected tripping base level is 106 % of nominal motor current, thus M1FaultLimLoad (31.04) = 106 %. Fault tracing 3ADW000379R0501 DCS550 Manual e e…
  • Page 281
    Diagnosis (9.11). Ensure that M1OvrLoadTime (31.11) and M1RecoveryTime (31.12) fit to the overload capability of motor and drive. This must be taken into account during the engineering of the drive system. Fault tracing 3ADW000379R0501 DCS550 Manual e e…
  • Page 282
    ) + abs (I ). By low-pass filtering with 200 ms, CurRippleFilt (1.10) is generated and compared against CurRippleLim (30.19). Current ripple monitor calculation Note: The load influences the error signal CurRippleFilt (1.10). Fault tracing 3ADW000379R0501 DCS550 Manual e e…
  • Page 283
    EMF FbMonLev (30.15) Motor speed speed feedback tacho polarity monitoring (F522) enabled monitoring (F553) enabled Motor speed_volt_a.dsf Speed FbMonLev (30.14) Speed feedback monitor SpeedFbFltSel (30.17) selects the reaction to a speed feedback problem: Fault tracing 3ADW000379R0501 DCS550 Manual e e…
  • Page 284
    The polarity of the analog tacho or pulse encoder [depending on M1SpeedFbSell (50.03)] is checked against the EMF. A wrong polarity generates F553 TachPolarity. Tacho range An imminent overflow of the AITacho input generates F554 TachoRange. Check for the right connections (X1:1 to X1:4) on the SDCS-CON-F. Fault tracing 3ADW000379R0501 DCS550 Manual e e…

  • Page 285: Display Of Status, Fault Messages And Error Codes

    − FaultWord1 (9.01), − FaultWord2 (9.02), − FaultWord3 (9.03), − FaultWord4 (9.04), − UserFaultWord (9.05), − AlarmWord1 (9.06), − AlarmWord2 (9.07), − AlarmWord3 (9.08) and − UserAlarmWord (9.09) Fault tracing 3ADW000379R0501 DCS550 Manual e e…

  • Page 286: Fault Signals (F)

    − acknowledge the fault with Reset [UsedMCW (7.04) bit 7] via digital input, overriding control system or in Local mode with DCS Control Panel or DWL − depending on the systems condition, generate Run and On commands [UsedMCW (7.04) bit 3 and 0] again Fault tracing 3ADW000379R0501 DCS550 Manual e e…

  • Page 287
    ParComp F549 ExtFanAck F523 ParMemRead F550 FieldBusCom F528 ReversalTime F557 FwFailure F548 SpeedFb F522 HwFailure F547 TachPolarity F553 I/OBoardLoss F508 TachoRange F554 TypeCode F525 LocalCmdLoss F546 For additional fault messages, see SysFaultWord (9.10). Fault tracing 3ADW000379R0501 DCS550 Manual e e…
  • Page 288
    − converter fan supply voltage − converter fan direction of rotation − converter fan components − converter cooling air inlet (e.g. filter) − converter cooling air outlet − ambient temperature − inadmissible load cycle Fault tracing 3ADW000379R0501 DCS550 Manual e e…
  • Page 289
    − connector X12 and X13 on SDCS-CON-F − connector X12 and X13 on SDCS-PIN-F − check if the field circuit has no short circuit or ground fault − In case the On command [UsedMCW (7.04) bit 0] is Fault tracing 3ADW000379R0501 DCS550 Manual e e…
  • Page 290
    − M1SpeedFbSel (50.03), SpeedFbFltMode (30.36), SpeedFbFltSel (30.17), EMF FbMonLev (30.15), SpeedFbMonLev (30.14) − pulse encoder: encoder itself, alignment, cabling, coupling, power supply (feedback might be too low), mechanical disturbances, jumper S4 on SDCS-CON-F Fault tracing 3ADW000379R0501 DCS550 Manual e e…
  • Page 291
    − motor stalled (mechanical couplings of the motor) − proper conditions of load − correct field current − parameter settings of group 20 (limits: current and torque limits) F532 532 Motor overspeed: 9.02, always MotOverSpeed Check: bit 15 Fault tracing 3ADW000379R0501 DCS550 Manual e e…
  • Page 292
    The parameters causing the fault can be identified in Diagnosis (9.11). Check: − parameter setting F550 550 Parameter read: 9.04, always ParMemRead Reading the actual parameter set or a user parameter set bit 1 Fault tracing 3ADW000379R0501 DCS550 Manual e e…
  • Page 293
    User defined fault by AP 9.04, always bit 13 F604 604 APFault4 User defined fault by AP 9.04, always bit 14 F605 605 APFault5 User defined fault by AP 9.04, always bit 15 Fault tracing 3ADW000379R0501 DCS550 Manual e e…

  • Page 294: Alarm Signals (A)

    ParUpDwnLoad A135 A235 FieldBusCom A128 A228 RetainInv A133 A233 IllgFieldBus A140 A240 SpeedFb A125 A225 LocalCmdLoss A130 A230 SpeedNotZero A137 A237 SpeedScale A124 A224 M1OverLoad A107 A207 M1OverTemp A106 A206 TachoRange A115 A215 Fault tracing 3ADW000379R0501 DCS550 Manual e e…

  • Page 295
    − motor fan components − motor cooling air inlet (e.g. filter) − motor cooling air outlet − motor temperature sensors and cabling − ambient temperature − inadmissible load cycle − inputs for temperature sensor on SDCS-CON-F Fault tracing 3ADW000379R0501 DCS550 Manual e e…
  • Page 296
    If A115 TachoRange comes up for 10 seconds and vanishes again M1OvrSpeed (30.16) has been changed. In this case a new tacho fine tuning has to be done [ServiceMode (99.06) = TachFineTune]. A117 117 Armature current ripple: 9.07, RdyRef = 1 Fault tracing 3ADW000379R0501 DCS550 Manual e e…
  • Page 297
    Before the first data set is received, only A128 FieldBusCom is active. The reason is to suppress unnecessary faults (the start up of the overriding control is Fault tracing 3ADW000379R0501 DCS550 Manual e e…
  • Page 298
    − Data1 (19.01) to Data4 (19.04) and − I/O options (see group 98) The situation of invalid retain data occurs, if the auxiliary voltage of the DCS550 is switched off about 2 seconds after power-up (while the retain data sector is being rearranged). Check: −…
  • Page 299
    A301 301 APAlarm1 User defined alarm by AP 9.08, always bit 11 A302 302 APAlarm2 User defined alarm by AP 9.08, always bit 12 A303 303 APAlarm3 User defined alarm by AP 9.08, always Fault tracing 3ADW000379R0501 DCS550 Manual e e…
  • Page 300
    DWL bit 13 A304 304 APAlarm4 User defined alarm by AP 9.08, always bit 14 A305 305 APAlarm5 User defined alarm by AP 9.08, always bit 15 A4xx 4xx UserAlarmxx Disappearing user alarm Fault tracing 3ADW000379R0501 DCS550 Manual e e…

  • Page 301: Notices

    Check: − Change the DCS Control Panel − Change the cable / connector which is used to connect the DCS Control Panel to the SDCS-CON-F − Change the SDCS-CON-F − Change the SDCS-PIN-F Fault tracing 3ADW000379R0501 DCS550 Manual e e…

  • Page 302: Appendix A: Quick Start-Up Diagrams

    Appendix A: Quick start-up diagrams Drive configuration with reduced components Appendix A: Quick start-up diagrams 3ADW000379R0501 DCS550 Manual e e…

  • Page 303
    1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 F401, F402, F403 KTK 30 Appendix A: Quick start-up diagrams 3ADW000379R0501 DCS550 Manual e e…

  • Page 304: I/O Connections

    22 V at no Firmware together is maximum160 mA. Fault or load Do not apply any reverse voltages! Alarm * short circuit protected SDCS-PIN-F X96:1 Main 230 V contactor SA_CONF_001_a.ai Appendix A: Quick start-up diagrams 3ADW000379R0501 DCS550 Manual e e…

  • Page 305: Appendix B: Firmware Structure Diagrams

    Appendix B: Firmware structure diagrams Appendix B: Firmware structure diagrams 3ADW000379R0501 DCS550 Manual e e…

  • Page 306
    Appendix B: Firmware structure diagrams 3ADW000379R0501 DCS550 Manual e e…
  • Page 307
    Appendix B: Firmware structure diagrams 3ADW000379R0501 DCS550 Manual e e…
  • Page 308
    Appendix B: Firmware structure diagrams 3ADW000379R0501 DCS550 Manual e e…

  • Page 309: Appendix C: Index Of Signals And Parameters

    Block1Output AI4 ValScaled Block1Type AI4HighVal Block2Out AI4LowVal Block3Out AI5 Val Block4Out AI5 ValScaled Block5Out AI5HighVal Block6Out AI5LowVal Block7Out Block8Out AI6 Val AI6 ValScaled Block9Out AI6HighVal 85, 195 BreakPoint Appendix C: Index of Signals and parameters 3ADW000379R0501 DCS550 Manual e e…

  • Page 310
    157, 282 DO1Index 82, 196 CurRippleLim 217, 282, 290, 296 DO2BitNo CurRippleSel 217, 282, 290, 296 DO2Index CurSel 85, 227 DO3BitNo Data1 135, 151, 200, 298 DO3Index Data10 DO4BitNo Appendix C: Index of Signals and parameters 3ADW000379R0501 DCS550 Manual e e…
  • Page 311
    221, 291, 297 InerCoil 137, 243 FBA PAR REFRESH 89, 91, 96, 99, 105, 106, 233 InerCoilWidth FbMonLev 290, 293, 297 InerDiaActIn Fieldbus1 InerMech 137, 243 Fieldbus15 InerReleaseCmd 137, 244 Appendix C: Index of Signals and parameters 3ADW000379R0501 DCS550 Manual e e…
  • Page 312
    MotTorqFilt 107, 137, 156 M1NomFldCur 268, 282, 284 MotTorqNom 136, 163 M1NomVolt 267, 279 Node address M1OvrLoadTime Node ID 88, 90 M1OvrLoadTime NomMainsVolt 268, 277, 289, 290, 296 Appendix C: Index of Signals and parameters 3ADW000379R0501 DCS550 Manual e e…
  • Page 313
    SpeedStep Ref1Sel 85, 88, 89, 92, 93, 95, 96, 98, 102, 104, SqrWaveIndex 106, 151, 189 SqrWavePeriod Ref2Mux 80, 190 SquareWave Ref2Sel 85, 189 StallSpeed 215, 284, 291 Appendix C: Index of Signals and parameters 3ADW000379R0501 DCS550 Manual e e…
  • Page 314
    132, 139, 140, 151, 234 WinderOnCmd 151, 236 TorqIntegRef TorqLimAct WinderTuning 136, 239, 297 TorqMax WindSpdOffset 132, 237 TorqMaxAll WindStatWord TorqMaxSPC 155, 202 WindUnwindCmd 134, 151, 235 TorqMaxTref WinWidthNeg TorqMin WinWidthPos Appendix C: Index of Signals and parameters 3ADW000379R0501 DCS550 Manual e e…
  • Page 315
    WiPassCode WriteToSpdChain 132, 235 WiProgCmd 132, 151, 251 ZeroCurTimeOut 262, 278, 293 WiUserMode Appendix C: Index of Signals and parameters 3ADW000379R0501 DCS550 Manual e e…
  • Page 316
    DCS family DCS550-S modules – Compact The compact drive for – Robust design – Adaptive and winder program machinery application – High field exciter current … 1,000 A … 610 V 230 … 525 V IP00 DCS800-S modules – Compact The versatile drive for –…
Источник

  • Page 1

    Dcs550 manual dcs550 drives (20 a to 1000 a).

  • Page 2: Dcs550 Manuals

    Dcs550 manuals language public. Number e d i es f cn ru quick guide 3adw000395 x x x x x dcs550 tools & documentation cd 3adw000377 x dcs550 modules dcs550 flyer 3adw000374 x x x x dcs550 technical catalog 3adw000378 x x x dcs550 manual 3adw000379 x x x x dcs550 service manual 3adw000399 x installat…

  • Page 3: Safety Instructions

    3 safety instructions 3adw000379r0501 dcs550 manual e e safety instructions chapter overview this chapter contains the safety instructions you must follow when installing, operating and servicing the drive. If ignored, physical injury or death may follow, or damage may occur to the drive, the motor …

  • Page 4

    4 safety instructions 3adw000379r0501 dcs550 manual e e grounding these instructions are intended for all who are responsible for the grounding of the drive. Incorrect grounding can cause physical injury, death and/or equipment malfunction and increase electromagnetic interference. Warning! • ground…

  • Page 5

    5 safety instructions 3adw000379r0501 dcs550 manual e e mechanical installation these notes are intended for all who install the drive. Handle the unit carefully to avoid damage and injury. Warning! Dcs550 size f4: the drive is heavy. Do not lift it alone. Do not lift the unit by the front cover. Pl…

  • Page 6: Table Of Contents

    6 table of contents 3adw000379r0501 dcs550 manual e e table of contents dcs550 manuals ………………………………………………………………………………………………………………………………. 2 safety instructions …………………………………………

  • Page 7

    7 table of contents 3adw000379r0501 dcs550 manual e e start / stop sequences……………………………………………………………………………………………………………… 74 excitation …………………………………………………………………………..

  • Page 8: Introduction

    8 introduction 3adw000379r0501 dcs550 manual e e introduction chapter overview this chapter describes the purpose, contents and the intended use of this manual. Before you start the purpose of this manual is to provide you with the information necessary to control and program the drive. Study carefu…

  • Page 9: The Dcs550

    9 the dcs550 3adw000379r0501 dcs550 manual e e the dcs550 chapter overview this chapter describes the basic properties of the dcs550. General abb drive service in order to offer the same after sales service to our customer around the world, abb has created the drive service concept. Abb’s after sale…

  • Page 10

    10 the dcs550 3adw000379r0501 dcs550 manual e e dcs550 tools cd every dcs550 comes together with a dcs550 tools cd. This cd contains the documentation and pc tools for the dcs550. Documentation the structure of the documentation is according to the following system: − the dcs550 technical catalogue …

  • Page 11

    11 the dcs550 3adw000379r0501 dcs550 manual e e overview main circuit and control dcs550 converter units f1 to f4 for 525 v with integrated field exciters. K1 t2 q1 f2 m f1 525v 525v s b _550_001_a. Ai 230 v / 115 v l1 k5 (sdcs-bab-f) m d c s 550 sdcs-pin-f an alo g inp ut / o utp ut d ig ital inp u…

  • Page 12: Environmental Conditions

    12 the dcs550 3adw000379r0501 dcs550 manual e e environmental conditions the technical data contain the technical specifications of the drive, e.G. The ratings, sizes and technical requirements, provisions for fulfilling the requirements for ce and other markings and warranty policy. System connecti…

  • Page 13: Type Code

    13 the dcs550 3adw000379r0501 dcs550 manual e e regulatory compliance the converter modules are designed for use in industrial environments. In eea countries, the components fulfill the requirements of the eu directives, see table below. European union directive manufacturer’s assurance harmonized s…

  • Page 14

    14 the dcs550 3adw000379r0501 dcs550 manual e e voltage and current ratings the maximum available armature voltages have been calculated using the following assumptions: − u vn = rated mains voltage, 3-phase, − voltage tolerance ±10 %, − internal voltage drop approximately 1 % if a deviation or a vo…

  • Page 15

    15 the dcs550 3adw000379r0501 dcs550 manual e e current ratings — iec non regenerative see the current ratings including several standard duty cycles for the dcs550 with 50 hz and 60 hz supplies below. The current ratings are based on an ambient temperature of maximum 40°c and an elevation of maximu…

  • Page 16: Dimensions And Weights

    16 the dcs550 3adw000379r0501 dcs550 manual e e dimensions and weights size h * w * d [mm] h * w * d [inch] weight [kg] weight [lbs] f1 370*270*208 14.57*10.63*8.19 11 24 f2 370*270*264 14.57*10.63*10.39 16 35 f3 459*270*310 18.07*10.63*12.21 25 55 f4 644*270*345 25.35*10.63*13.58 38 84 see the dime…

  • Page 17

    17 the dcs550 3adw000379r0501 dcs550 manual e e size f4: field-, fan terminals and cooling air duct sizes top view, f1 45 a – 100 a top view, f2 135 a – 300 a s 225 625 644 48.5 10 270 s s = 10 mm u1 v1 w1 d1 80 80 4 5 80 40 52 107 c1 dcs 550 power terminals: 40 x 5 mm fan terminal for m6 field term…

  • Page 18

    18 the dcs550 3adw000379r0501 dcs550 manual e e top view, f3 315 a – 450 a top view, f3 470 a – 520 a top view, f4 610 a – 820 a top view, f4 900 a – 1000 a x10 x52 recommended air exhaust duct 140 x 270 mm field terminals fan terminal x10 x52 mg_550_003_fans_a.Ai recommended air exhaust duct 225 x …

  • Page 19: Mechanical Installation

    19 mechanical installation 3adw000379r0501 dcs550 manual e e mechanical installation chapter overview this chapter describes the mechanical installation of the dcs550. Unpacking the unit − open the box, − take out shock dampers, − separate manual and accessories. Attention: do not lift the drive by …

  • Page 20: Cabinet Installation

    20 mechanical installation 3adw000379r0501 dcs550 manual e e cabinet installation the required distance between parallel units is five millimeters (0.2 in.) in installations without front cover. The cooling air entering the unit must not exceed +40°c (+104°f). Preventing cooling air recirculation un…

  • Page 21

    21 electrical installation 3adw000379r0501 dcs550 manual e e planning the electrical installation chapter overview this chapter contains the instructions that must be followed when selecting the motor, cables, protections, cable routing and way of operation for the drive system. Always follow local …

  • Page 22

    22 electrical installation 3adw000379r0501 dcs550 manual e e drive connection and wiring example the drive configuration with a reduced set of components gives the same control performance, but a lower degree of monitoring functions. X9 6 : do 8 1 2 x5 2 : 1 2 3 u1 w1 v1 pe k1 k2 0 k2 1 k2 0 k1 x 96…

  • Page 23

    23 electrical installation 3adw000379r0501 dcs550 manual e e the drive configuration with a full set of components offers the highest degree of monitoring functions. X9 6 : do 8 1 2 x5 2 : 1 2 3 u1 w1 v1 pe k1 f6 k2 0 k2 1 k2 0 k1 x 96: 1 x 96: 2 l1 l2 l3 f1 m 1~ f2 3 4 1 2 t2 690 v 660v 600v 575v 5…

  • Page 24: Installation Components

    24 electrical installation 3adw000379r0501 dcs550 manual e e installation components ① line reactors (l1) when thyristor power converters operate, the line voltage is short-circuited during commutation from one thyristor to the next. This operation causes voltage dips in the mains pcc (point of comm…

  • Page 25

    25 electrical installation 3adw000379r0501 dcs550 manual e e ② semiconductor fuses (f1) aspects of fusing for the armature circuit of dc drives unit configuration protection elements such as fuses or overcurrent trip circuits are required in all cases to protect against further damage. In some confi…

  • Page 26

    26 electrical installation 3adw000379r0501 dcs550 manual e e emc filters further information is available in the technical guide. The paragraphs below describe selection of the electrical components in conformity with the emc guideline. The aim of the emc guideline is, as the name implies, to achiev…

  • Page 27

    27 electrical installation 3adw000379r0501 dcs550 manual e e for compliance with the protection objectives of the german emc act (emvg) in systems and machines, the following emc standards must be satisfied: product standard en 61800-3 emc standard for drive systems (powerdrivesystem), interference …

  • Page 28

    28 electrical installation 3adw000379r0501 dcs550 manual e e ④ auxiliary transformer (t2) for converter electronics and fan the converter module requires various auxiliary voltages, e.G. The module’s electronics and cooling fans requires either a single-phase supply of 115 v ac or 230 v ac . The aux…

  • Page 29

    29 electrical installation 3adw000379r0501 dcs550 manual e e ⑥ cooling fans fan assignment for dcs550: converter type size configuration fan type dcs550-s01-0020, …, dcs550-s02-0025 f1 — no fan, convection cooled dcs550-s01-0045, …, dcs550-s02-0100 1 1 x 3110 kl-05w (internal 24 v dc ) dcs550-s01-01…

  • Page 30: Cabling

    30 electrical installation 3adw000379r0501 dcs550 manual e e fan connection for dcs550: cabling thermal overload and short-circuit protection the drive protects itself and the input and motor cables against thermal overload when the cables are dimensioned according to the nominal current of the driv…

  • Page 31

    31 electrical installation 3adw000379r0501 dcs550 manual e e control / signal cables used screened cables for digital signals, which are longer than 3 m and for all analog signals. Connect each screen at both ends by metal clamps or comparable means directly on clean metal surfaces, if both earthing…

  • Page 32

    32 electrical installation 3adw000379r0501 dcs550 manual e e co-axial cables recommendations for use with dcs550: − 75 © type, − rg59 cable with diameter 7 mm or rg11 cable 11 mm and − a maximum cable length of 300 m. Relay cables cable types with braided metallic screens (e.G. Ölflex, lappkabel, ge…

  • Page 33

    33 electrical installation 3adw000379r0501 dcs550 manual e e a f c1 / d1 f+ / f- m a1 a2 f1 f2 a1 a2 f1 f2 l1 l2 l3 u1 v1 w1 c1 d1 f- f+ pe pe pe a f a f t a f a f c1 / d1 f+ / f- pe pe sa_550_001_kabel_a.Ai i/o mounting plate dc motor tach o screens contact to the motor housing at the whole screen …

  • Page 34: Electrical Installation

    34 electrical installation 3adw000379r0501 dcs550 manual e e electrical installation chapter overview this chapter describes the electrical installation procedure of the dcs550. Warning! A qualified electrician may only carry out the work described in this chapter. Follow the safety instructions on …

  • Page 35: Power Connections

    35 electrical installation 3adw000379r0501 dcs550 manual e e power connections it (ungrounded) systems don’t use emc filters in it systems: the screen winding of an existing dedicated transformers must be grounded: for installations without low voltage switch (e.G. Contactor, air- circuit-breaker) u…

  • Page 36

    36 electrical installation 3adw000379r0501 dcs550 manual e e cross-sectional areas — tightening torques recommended cross-sectional area according to dinvde 0276-1000 and dinvde 0100-540 (pe) trefoil arrangement, up to 50°c ambient temperature. The necessary wire torque at 60°c wire temperature is t…

  • Page 37: Drive Interfaces

    37 electrical installation 3adw000379r0501 dcs550 manual e e drive interfaces location r-type options and interfaces tighten the screws to secure the extension modules. X33: dcs control panel x9: slot1 for fieldbusses or i/o extension x11: slot3 for i/o extension x34: drivewindow light pulse encoder…

  • Page 38

    38 electrical installation 3adw000379r0501 dcs550 manual e e pulse encoder connection principles two different incremental encoder connections are available: 1. Differential connection; pulse encoders generating either voltage or current signals can be used, 2. Single-ended (push pull) connection; o…

  • Page 39: Installation Checklist

    39 electrical installation 3adw000379r0501 dcs550 manual e e installation checklist check the mechanical and electrical installation of the drive before start-up. Go through the checklist below together with another person. Read the safety instructions on the first pages of this manual before you wo…

  • Page 40: Electronic Board Details

    40 electronic board details 3adw000379r0501 dcs550 manual e e electronic board details chapter overview this chapter describes the electronics of the dcs550. Terminal locations f100 f101 f102 c1 u1 v1 w1 d1 f+ f- x10: x2 x1 x3 x4 x5 1 1 1 1 1 s5 1 5 6 9 s3 s2 s4 1 2 1 2 1 2 1 2 d2100 1 d2001 d2002 d…

  • Page 41: Table Of Used Boards

    41 electronic board details 3adw000379r0501 dcs550 manual e e table of used boards size converter type sdcs-con-f sdcs-pin-f sdcs-bab-f01 sdcs-bab-f02 using fuses f100 to f102 on sdcs-pin-f sdcs-bab-f02 using external fuses f401 to f403 f1 dcs550-s01-0020 x x x dcs550-s01-0045 x x x dcs550-s01-0065 …

  • Page 42: Control Board Sdcs-Con-F

    42 electronic board details 3adw000379r0501 dcs550 manual e e control board sdcs-con-f layout location the sdcs-con-f is mounted on an electronic tray. The electronic tray is put in the housing by means of four hinges and the sdcs-con-f is connected with the sdcs-pin-f through three flat cables. Mem…

  • Page 43

    43 electronic board details 3adw000379r0501 dcs550 manual e e terminal description − connectors x1 to x5 provide the standard digital and analog connection of the drive. − use connector x9 or slot1 for r-type extension i/o modules and r-type fieldbus adapters. − use connector x11 or slot3 only for r…

  • Page 44

    44 electronic board details 3adw000379r0501 dcs550 manual e e i/o connections resolution [bit] in- / output values hardware scaling by common mode range remarks 15 + sign ±90 v, …, 270 v firmware ±15 v ±30 v, …, 90 v ±8 v, …, 30 v 15 + sign ± 10 firmware ±15 v 15 + sign ± 10 firmware ±15 v 15 …

  • Page 45

    45 electronic board details 3adw000379r0501 dcs550 manual e e power interface board sdcs-pin-f layout to protect x96 and x99 from being swapped both plugs are coded: v1 w1 d1 c1 u1 x24 x21 x23 x20 sdcs-pin-f t100 x96 x99 k400 f 1 0 2 f 1 0 1 f 1 0 0 r300 r400 x1 1 x1 2 x1 3 l400 x9 5 x9 x1 x2 x7 x31…

  • Page 46

    46 electronic board details 3adw000379r0501 dcs550 manual e e location the sdcs-pin-f is located between the power part and the control board sdcs-con-f. Functions the dcs550 provides an automatic adjustment for current and voltage measurement, burden resistor settings and 2-q or 4-q operation by me…

  • Page 47

    47 electronic board details 3adw000379r0501 dcs550 manual e e integrated field exciters sdcs-bab-f01 and sdcs-bab-f02 layout sdcs-bab-f01 for module sizes f1 and f2: layout sdcs-bab-f02 for module sizes f3 and f4: location the sdcs-bab-f is located between the power part and the control board sdcs-c…

  • Page 48

    48 electronic board details 3adw000379r0501 dcs550 manual e e circuit diagram typical armature circuit diagram for module sizes f1 and f2 using sdcs-pin-f and sdcs-bab-f01: v1 1 v2 4 v2 1 v1 4 1. 4 2. 1 2. 4 1. 1 2. 6 v2 6 v1 3 1. 3 2. 3 1. 6 v2 3 v1 6 2. 2 v2 2 v1 5 1. 5 2. 5 1. 2 v2 5 v1 2 k g k g…

  • Page 49

    49 electronic board details 3adw000379r0501 dcs550 manual e e typical armature circuit diagram for module sizes f3 and f4 using sdcs-pin-f and sdcs-bab-f02: v1 1 v2 4 v2 1 v1 4 1. 4 2. 1 2. 4 1. 1 2. 6 v2 6 v1 3 1. 3 2. 3 1. 6 v2 3 v1 6 2. 2 v2 2 v1 5 1. 5 2. 5 1. 2 v2 5 v1 2 k g k g g k g k g k g k…

  • Page 50: Accessories

    50 accessories 3adw000379r0501 dcs550 manual e e accessories chapter overview this chapter describes the accessories for the dcs550. ① line reactors (l1) line reactor types nd01 to nd13 (u k = 1 %) line reactors of types nd01 to nd13 are sized to the unit’s nominal current and frequency (50 / 60 hz)…

  • Page 51

    51 accessories 3adw000379r0501 dcs550 manual e e line reactor (u k = 1 %) l [ µ h] i rms [a] i peak [a] rated voltage [u n ] weight [kg] power losses fe [w] cu [w] nd01 512 18 27 500 2.0 5 16 nd02 250 37 68 3.0 7 22 nd04 168 55 82 5.8 10 33 nd06 90 102 153 7.6 7 41 nd07 50 184 275 12.6 45 90 nd09 37…

  • Page 52

    52 accessories 3adw000379r0501 dcs550 manual e e line reactor types nd07 to nd12 line reactor (u k = 1 %) a [mm] b [mm] c [mm] c1 [mm] e [mm] f [mm] g [mm] h [mm] i [mm] k [mm] l [mm] busbar nd07 285 230 86 100 250 176 65 80 9 * 18 385 232 20 * 4 nd09 327 250 99 100 292 224 63 100 9 * 18 423 280 30 …

  • Page 53

    53 accessories 3adw000379r0501 dcs550 manual e e line reactor types nd401 to nd413 (u k = 4 %) line reactors of types nd401 to nd413 are sized to the unit’s nominal current and frequency (50 / 60 hz). These line reactors with a u k of 4 are designed for use in light industrial / residential environm…

  • Page 54

    54 accessories 3adw000379r0501 dcs550 manual e e line reactor (u k = 4 %) l [ µ h] i rms [a] i peak [a] rated voltage [u n ] weight [kg] power losses dc current for u mains = 400 v ac dc current for u mains = 500 v ac fe [w] cu [w] nd401 1000 18.5 27 400 3.5 13 35 22.6 18 nd402 600 37 68 7.5 13 50 4…

  • Page 55

    55 accessories 3adw000379r0501 dcs550 manual e e line reactors type nd409 to nd413 line reactor (u k = 4 %) a [mm] b [mm] c [mm] d [mm] e [mm] f [mm] Ø g [mm] Ø h [mm] Ø k [mm] nd409 320 280 180 210 150 95 10 11 11 nd410 345 350 180 235 150 115 10 13 14 nd411 345 350 205 270 175 115 12 13 2 * 11 nd4…

  • Page 56: Semiconductor Fuses (F1)

    56 accessories 3adw000379r0501 dcs550 manual e e ② semiconductor fuses (f1) semiconductor fuses and fuse holders for ac and dc power lines the dcs550 requires external mains fuses. For regenerative drives, dc fuses are recommended. The third column of the table below assigns the ac fuse to the unit….

  • Page 57

    57 accessories 3adw000379r0501 dcs550 manual e e size 4 dimensions in [mm]: dimensions of fuse holders size 0 to 3 ofax xx xxx fuse holder h * w * d [mm] protection ofax 00 s3l 148 * 112 * 111 ip20 ofax 1 s3 250 * 174 * 123 ip20 ofax 2 s3 250 * 214 * 133 ip20 ofax 3 s3 265 * 246 * 160 ip20 170h 3006…

  • Page 58: Emc Filters (E1)

    58 accessories 3adw000379r0501 dcs550 manual e e ③ emc filters (e1) list of available emc filters: size converter type (2-q) converter type (4-q) filter type for 440 v ac filter type for 500 v ac f1 dcs550-s01-0020 dcs550-s02-0025 nf3-440-25 nf3-500-25 dcs550-s01-0045 dcs550-s02-0050 nf3-440-50 nf3-…

  • Page 59: Start-Up

    59 start-up 3adw000379r0501 dcs550 manual e e start-up chapter overview this chapter describes the basic start-up procedure of the drive. A more detailed description of the signals and parameters involved in the procedure is available in section signal and parameter list. General operate the drive: …

  • Page 60

    60 start-up 3adw000379r0501 dcs550 manual e e − if a pulse encoder is used make sure that pulse encoder’s auxiliary voltage connection corresponds to its voltage and that the channel connection corresponds to correct direction of rotation, − check that the shielding of the pulse encoder’s cable is c…

  • Page 61

    61 start-up 3adw000379r0501 dcs550 manual e e checking with the power switched on there is dangerous voltage inside the cabinet! Switching the power on: − prior to connecting the voltage proceed as follows: 1. Ensure that all the cable connections are checked and that the connections can’t cause any…

  • Page 62

    62 start-up 3adw000379r0501 dcs550 manual e e start dwl and check the communication settings: example with com1 commissioning a dcs550 with the wizard to launch the commissioning wizard start dwl and press the wizard button: start the wizard in dwl: for basic commissioning press the start button or …

  • Page 63: Macros

    63 start-up 3adw000379r0501 dcs550 manual e e macros macros are pre-programmed parameter sets. During start-up, configure the drive easily without changing individual parameters. The functions of inputs, outputs and control structure are macro dependent. Any macro can be adapted by changing paramete…

  • Page 64

    64 start-up 3adw000379r0501 dcs550 manual e e on off stat stop fault ext fault 30.31 ext alarm 30.32 x96: do8 1 2 x99: 1 2 x52: 1 2 3 u1 w1 v1 pe x96:1 x96:2 l1 l2 l3 f1 m ~ f5 1 2 k15 k15 c 1 d 1 aitac ai 1 ai 2 ai 3 ai 4 +10v -10v a o1 a o2 ia ct _ _ _ _ _ + + + + + t e 0v 0v 0v 0v 0v x1: 1 2 3 4 …

  • Page 65

    65 start-up 3adw000379r0501 dcs550 manual e e on off stat stop fault ext fault 30.31 ext alarm 30.32 x96: do8 1 2 x99: 1 2 x52: 1 2 3 u1 w1 v1 pe x96:1 x96:2 l1 l2 l3 f1 m ~ f5 1 2 k15 k15 c 1 d 1 aitac ai 1 ai 2 ai 3 ai 4 +10v -10v a o1 a o2 ia ct _ _ _ _ _ + + + + + t e 0v 0v 0v 0v 0v x1: 1 2 3 4 …

  • Page 66

    66 start-up 3adw000379r0501 dcs550 manual e e on off stat stop fault ext fault 30.31 ext alarm 30.32 x96: do8 1 2 x99: 1 2 x52: 1 2 3 u1 w1 v1 pe x96:1 x96:2 l1 l2 l3 f1 m ~ f5 1 2 k15 k15 c 1 d 1 aitac ai 1 ai 2 ai 3 ai 4 +10v -10v a o1 a o2 ia ct _ _ _ _ _ + + + + + t e 0v 0v 0v 0v 0v x1: 1 2 3 4 …

  • Page 67

    67 start-up 3adw000379r0501 dcs550 manual e e on off stat stop fault ext fault 30.31 ext alarm 30.32 x96: do8 1 2 x99: 1 2 x52: 1 2 3 u1 w1 v1 pe x96:1 x96:2 l1 l2 l3 f1 m ~ f5 1 2 k15 k15 c 1 d 1 aitac ai 1 ai 2 ai 3 ai 4 +10v -10v a o1 a o2 ia ct _ _ _ _ _ + + + + + t e 0v 0v 0v 0v 0v x1: 1 2 3 4 …

  • Page 68

    68 start-up 3adw000379r0501 dcs550 manual e e on off stat stop fault ext fault 30.31 ext alarm 30.32 x96: do8 1 2 x99: 1 2 x52: 1 2 3 u1 w1 v1 pe x96:1 x96:2 l1 l2 l3 f1 m ~ f5 1 2 k15 k15 c 1 d 1 aitac ai 1 ai 2 ai 3 ai 4 +10v -10v a o1 a o2 ia ct _ _ _ _ _ + + + + + t e 0v 0v 0v 0v 0v x1: 1 2 3 4 …

  • Page 69

    69 start-up 3adw000379r0501 dcs550 manual e e on off stat stop fault ext fault 30.31 ext alarm 30.32 x96: do8 1 2 x99: 1 2 x52: 1 2 3 u1 w1 v1 pe x96:1 x96:2 l1 l2 l3 f1 m ~ f5 1 2 k15 k15 c 1 d 1 aitac ai 1 ai 2 ai 3 ai 4 +10v -10v a o1 a o2 ia ct _ _ _ _ _ + + + + + t e 0v 0v 0v 0v 0v x1: 1 2 3 4 …

  • Page 70

    70 start-up 3adw000379r0501 dcs550 manual e e on off stat stop fault ext fault 30.31 ext alarm 30.32 x96: do8 1 2 x99: 1 2 x52: 1 2 3 u1 w1 v1 pe x96:1 x96:2 l1 l2 l3 f1 m ~ f5 1 2 k15 k15 c 1 d 1 aitac ai 1 ai 2 ai 3 ai 4 +10v -10v a o1 a o2 ia ct _ _ _ _ _ + + + + + t e 0v 0v 0v 0v 0v x1: 1 2 3 4 …

  • Page 71

    71 start-up 3adw000379r0501 dcs550 manual e e on off stat stop fault ext fault 30.31 ext alarm 30.32 x96: do8 1 2 x99: 1 2 x52: 1 2 3 u1 w1 v1 pe x96:1 x96:2 l1 l2 l3 f1 m ~ f5 1 2 k15 k15 c 1 d 1 aitac ai 1 ai 2 ai 3 ai 4 +10v -10v a o1 a o2 ia ct _ _ _ _ _ + + + + + t e 0v 0v 0v 0v 0v x1: 1 2 3 4 …

  • Page 72

    72 start-up 3adw000379r0501 dcs550 manual e e on off stat stop fault ext fault 30.31 ext alarm 30.32 x96: do8 1 2 x99: 1 2 x52: 1 2 3 u1 w1 v1 pe x96:1 x96:2 l1 l2 l3 f1 m ~ f5 1 2 k15 k15 c 1 d 1 aitac ai 1 ai 2 ai 3 ai 4 +10v -10v a o1 a o2 ia ct _ _ _ _ _ + + + + + t e 0v 0v 0v 0v 0v x1: 1 2 3 4 …

  • Page 73

    73 start-up 3adw000379r0501 dcs550 manual e e on off stat stop fault ext fault 30.31 ext alarm 30.32 x96: do8 1 2 x99: 1 2 x52: 1 2 3 u1 w1 v1 pe x96:1 x96:2 l1 l2 l3 f1 m ~ f5 1 2 k15 k15 c 1 d 1 aitac ai 1 ai 2 ai 3 ai 4 +10v -10v a o1 a o2 ia ct _ _ _ _ _ + + + + + t e 0v 0v 0v 0v 0v x1: 1 2 3 4 …

  • Page 74: Firmware Description

    74 firmware description 3adw000379r0501 dcs550 manual e e firmware description chapter overview this chapter describes how to control the dcs550 with standard firmware. Identification of the firmware versions the dcs550 is controlled by the scds-con-f. Check the firmware version and type from: − fir…

  • Page 75: Excitation

    75 firmware description 3adw000379r0501 dcs550 manual e e stop the drive the drive can be stopped in two ways, either by taking away the on command directly which opens all contactors as fast as possible after stopping the drive according to off1mode (21.02) or by means of the following sequence: ov…

  • Page 76

    76 firmware description 3adw000379r0501 dcs550 manual e e field heating overview field heating (also referred to as “field warming and field economy”) is used for a couple of reasons. Previous generations of dc-drives used voltage-controlled field supplies, meaning that the only thing the field supp…

  • Page 77: Dc-Breaker

    77 firmware description 3adw000379r0501 dcs550 manual e e dc-breaker general the dc-breaker is used to protect the dc-motor or — in case of too low mains voltage or voltage dips — the generating bridge of the drive from overcurrent. In case of an overcurrent the dc-breaker is forced open by its own …

  • Page 78: Dynamic Braking

    78 firmware description 3adw000379r0501 dcs550 manual e e dynamic braking general dynamic braking can stop the drive. The principle is to transfer the power of the machine inertia into a braking resistor. Therefore, the armature circuit has to be switched over from the drive to a braking resistor. A…

  • Page 79

    79 firmware description 3adw000379r0501 dcs550 manual e e deactivation ⑤ dynamic braking is deactivated as soon as zero speed is reached and auxstatword (8.02) bit 11 zerospeed is set to high. In case of dynamic braking with emf feedback [m1speedfbsel (50.03) = emf] there is no valid information abo…

  • Page 80: Digital I/o Configuration

    80 firmware description 3adw000379r0501 dcs550 manual e e digital i/o configuration chapter overview this chapter describes the i/o configuration of digital and analog inputs and outputs with different hardware possibilities. Digital inputs (di’s) the basic i/o board is the sdcs-con-f with 8 standar…

  • Page 81

    81 firmware description 3adw000379r0501 dcs550 manual e e − startstop (10.16) − jog1 (10.17) − jog2 (10.18) − maincontack (10.21) − torqmux (26.05) − extfaultsel (30.31) − extalarmsel (30.32) − m1klixonsel (31.08) following restrictions apply: di12 to di14 are only available in the di statword (8.05…

  • Page 82

    82 firmware description 3adw000379r0501 dcs550 manual e e digital outputs (do’s) the basic i/o board is the sdcs-con-f with 4 standard do’s. The 5 th standard do named do8 is located on the sdcs-pin-f. Extend them by means of one or two rdio-01 digital i/o extension modules. Thus, the maximum number…

  • Page 83

    83 firmware description 3adw000379r0501 dcs550 manual e e structure of do’s sdcs x5:1 x5:2 x5:3 x5:4 do4 do3 do2 do8 bi t 3: d o 4 bi t 7: d o 8 bi t 6: d o 7 bi t 5: d o 6 bi t 4: d o 5 d o s tat w or d ( 8. 06) bi t 0: d o 1 bi t 1: d o 2 bi t 2: d o 3 bi t 11: d o 12 bi t 8: d o 9 bi t 9: d o 10 …

  • Page 84: Analog I/o Configuration

    84 firmware description 3adw000379r0501 dcs550 manual e e analog i/o configuration analog inputs (ai’s) the basic i/o board is the sdcs-con-f with 4 standard ai’s. Extend them by means of one raio-01 analog i/o extension module. Thus, the maximum number of ai’s is 6. Select the hardware source by: −…

  • Page 85

    85 firmware description 3adw000379r0501 dcs550 manual e e configurable ai’s are defined by means of following parameters: − ref1sel (11.03) − ref2sel (11.06) − torqusedmaxsel (20.18) − torqusedminsel (20.19) − torqrefa sel (25.10) − m1tempsel (31.05) − cursel (43.02) following restrictions apply: − …

  • Page 86

    86 firmware description 3adw000379r0501 dcs550 manual e e analog outputs (ao’s) the basic i/o board is the sdcs-con-f with 3 standard ao’s. Two ao’s are programmable, the third one is fixed and used to display the actual armature current taken directly from the burden resistors. They can be extended…

  • Page 87

    87 firmware description 3adw000379r0501 dcs550 manual e e it is possible to scale ao1 to ao4 with 2 parameters each: − the range of each ao is set by means of convmodeao1 (15.03) to convmodeao4 (15.18) − if the range is set to bipolar or unipolar signals with offset, ± 100 % of the input signal conn…

  • Page 88

    88 communication 3adw000379r0501 dcs550 manual e e serial field bus communication chapter overview this chapter describes the serial communication of the dcs550. Canopen communication with fieldbus adapter rcan-01 general this chapter gives additional information using the canopen adapter rcan-01 to…

  • Page 89

    89 communication 3adw000379r0501 dcs550 manual e e (see page 64) rx-pdo21-3rdsubj (51.12) 1 this value has to be taken from the parameters index. E.G. With torqrefa (25.01) follows 1 (see page 64) rx-pdo21-4thobj (51.13) 16391 this value has to be calculated with 4000 hex = 16384 + parameter group n…

  • Page 90

    90 communication 3adw000379r0501 dcs550 manual e e output data word 1 (control word) 1 st data word from overriding control to drive dsetxval2 (90.02) 2301, default speedref (23.01); output data word 2 (speed reference) 2 nd data word from overriding control to drive dsetxval3 (90.03) 2501, default …

  • Page 91

    91 communication 3adw000379r0501 dcs550 manual e e tx-pdo21-1stobj (51.18) 16384 4000 hex = 16384 = status word (see page 63); data set 2 word 1 tx-pdo21-1stsubj (51.19) 4 4 hex = 4 = status word (see page 63); data set 2 word 1 tx-pdo21-2ndobj (51.20) 16384 4000 hex = 16384 = actual value 1 (see pa…

  • Page 92

    92 communication 3adw000379r0501 dcs550 manual e e controlnet communication with fieldbus adapter rcna-01 general this chapter gives additional information using the controlnet adapter rcna-01 together with the dcs550. Rcna-01 — dcs550 the controlnet communication with the drive requires the option …

  • Page 93

    93 communication 3adw000379r0501 dcs550 manual e e input instance (51.07) 101 101 = abb drives assembly output i/o par 1 (51.08) to input i/o par 9 (51.25) na not applicable when using abb drives assembly vsa i/o size (51.26) na not applicable when using abb drives assembly fba par refresh (51.27) d…

  • Page 94

    94 communication 3adw000379r0501 dcs550 manual e e setting of parameter groups 51, 90 and 92 *for proper communication shown values have to be used further information output and input parameters 51.08, …, 51.25 can also be connected directly to the desired dcs550 parameters. In this case please tak…

  • Page 95

    95 communication 3adw000379r0501 dcs550 manual e e devicenet communication with fieldbus adapter rdna-01 general this chapter gives additional information using the devicenet adapter rdna-01 together with the dcs550. Rdna-01 — dcs550 the devicenet communication with the drive requires the option rdn…

  • Page 96

    96 communication 3adw000379r0501 dcs550 manual e e output instance (51.06) 100 100 = abb drives assembly input instance (51.07) 101 101 = abb drives assembly output i/o par 1 (51.08) to input i/o par 9 (51.25) na not applicable when using abb drives assembly vsa i/o size (51.26) na not applicable wh…

  • Page 97

    97 communication 3adw000379r0501 dcs550 manual e e setting of parameter groups 51, 90 and 92 *for proper communication shown values have to be used further information output and input parameters 51.08, …, 51.25 can also be connected directly to the desired dcs550 parameters. In this case, please ta…

  • Page 98

    98 communication 3adw000379r0501 dcs550 manual e e ethernet/ip communication with fieldbus adapter reta-01 general this chapter gives additional information using the ethernet adapter reta-01 together with the dcs550. Reta-01 — dcs550 the ethernet/ip communication with the drive requires the option …

  • Page 99

    99 communication 3adw000379r0501 dcs550 manual e e ip address setting from following parameters ip address 1 (51.04) 192** e.G. Ip address: 192.168.0.1 ip address 2 (51.05) 168** ip address 3 (51.06) 0** ip address 4 (51.07) 1** subnet mask 1 (51.08) 255 e.G. Subnet mask: 255.255.255.0 subnet mask 2…

  • Page 100

    100 communication 3adw000379r0501 dcs550 manual e e example: task: the 5 th data word of the telegram (index05) should be connected to auxctrlword (7.03). To do:auxctrlword (7.03) is the default content of dsetxplus2val2 (90.05). The corresponding index configuration number of dsetxplus2val2 (90.05)…

  • Page 101

    101 communication 3adw000379r0501 dcs550 manual e e reta-01 ethernet/ip configuration parameters after configuration, the packed telegram is defined: switch on sequence please see the example at the end of this chapter..

  • Page 102

    102 communication 3adw000379r0501 dcs550 manual e e modbus (rtu) communication with fieldbus adapter rmba-01 general this chapter gives additional information using the modbus adapter rmba-01 together with the dcs550. Rmba-01 — dcs550 the modbus communication with the drive requires the option rmba-…

  • Page 103

    103 communication 3adw000379r0501 dcs550 manual e e dsetxplus1val2 (92.02) 104, default motspeed (1.04); input data word 2 (speed actual) 2 nd data word from drive to overriding control (40005 dsetxplus1val3 (92.03) 209, default torqref2 (2.09); input data word 3 (torque reference) 3 rd data word fr…

  • Page 104

    104 communication 3adw000379r0501 dcs550 manual e e modbus/tcp communication with fieldbus adapter reta-01 general this chapter gives additional information using the ethernet adapter reta-01 together with the dcs550. Reta-01 — dcs550 the modbus/tcp communication with the drive requires the option r…

  • Page 105

    105 communication 3adw000379r0501 dcs550 manual e e gw address 1 (51.12) 0 e.G. Gateway address: 0.0.0.0 gw address 2 (51.13) 0 gw address 3 (51.14) 0 gw address 4 (51.15) 0 protocol (51.16) 0 0 = modbus/tcp modbus timeout (51.17) 22 0 = no monitoring 1 = 100 ms 22 = 2200 ms stop function (51.18) na…

  • Page 106

    106 communication 3adw000379r0501 dcs550 manual e e parameter setting example 1 using ppo type 1 abb drives profile (vendor-specific) with ppo type 1 (dp-v0) (see page 25). The first two data words (pzd1 out, pzd2 out) from the overriding control to the drive are fixed connected as control word and …

  • Page 107

    107 communication 3adw000379r0501 dcs550 manual e e communication via group 51 e.G. The 3 rd data word from overriding control to drive should be the torque reference and the 3 rd data word from the drive to the overriding control should be the actual motor torque. Therefore, following settings have…

  • Page 108

    108 communication 3adw000379r0501 dcs550 manual e e communication via group 90 and group 92 the other possibility is to connect via group 90 and group 92. Again, the 3 rd data word from overriding control to drive should be the torque reference and the 3 rd data word from the drive to the overriding…

  • Page 109

    109 communication 3adw000379r0501 dcs550 manual e e profinet communication with fieldbus adapter reta-02 additional information for the operation of fieldbus adapter reta-02 combined with dcs550 can be found in document 3adw000389r0101 (quick start up guide)..

  • Page 110: Switch On Sequence

    110 communication 3adw000379r0501 dcs550 manual e e switch on sequence examples for the mainctrlword (7.01) data set table many fieldbus communications use the data set table to transmit data words. The next table shows the configuration number of each data word and the corresponding pointer: config…

  • Page 111: Ap (Adaptive Program)

    111 ap 3adw000379r0501 dcs550 manual e e ap (adaptive program) chapter overview this chapter describes the basics of ap and instructs how to build an application. All needed parameters can be found in the groups 83 to 86. What is ap? Conventionally, the user can control the operation of the drive by…

  • Page 112

    112 ap 3adw000379r0501 dcs550 manual e e block parameter set of block 1 example: add a constant value and an external additional reference to the speed reference: 1. Set 84.04 = 2 (selection of add function) 2. Set 84.05 = xx.Xx (selection of the speed reference for input 1) 3. Set 84.06 = xx.Xx (se…

  • Page 113

    113 ap 3adw000379r0501 dcs550 manual e e how to control the execution of ap ap executes the function blocks in numerical order according to the block number 1, …, 16. All blocks use the same time level. The user cannot change this. The user can: − select the operation mode of ap (stop, start, editin…

  • Page 114

    114 ap 3adw000379r0501 dcs550 manual e e parameter value as an integer input how the block handles the input the block reads the selected value in as an integer. Note: the parameter selected as an input should be an integer value. The internal scaling for each parameter is available in chapter param…

  • Page 115

    115 ap 3adw000379r0501 dcs550 manual e e option 2: − user constants 85.01 to 85.10 are reserved for ap. Use them for custom setting. Use parameters 19.01 to 19.12 in the same way, but they are not stored in the flash. − connect the user constant to a block as usual by the input selection parameter. …

  • Page 116: Dwl Ap

    116 ap 3adw000379r0501 dcs550 manual e e dwl ap general another way to create applications is with dwl ap. It is a program plugged into dwl and can be opened with tools and driveap for dcs550: important keys and buttons control dwl ap by means of following keys and buttons: keys and buttons function…

  • Page 117

    117 ap 3adw000379r0501 dcs550 manual e e in this manner, it is possible to insert up to 16 function blocks from the list to the desktop. The button change block xx changes the selected block. The button insert before block xx inserts the new block before the selected block. Button insert after block…

  • Page 118

    118 ap 3adw000379r0501 dcs550 manual e e − − in advanced mode choose the parameter with group * 100 + index, e.G. Mainctrlword (7.01) == 701: − select undefined if no connection is required:.

  • Page 119

    119 ap 3adw000379r0501 dcs550 manual e e − connections of outputs to firmware parameters can be done by means of the output pointers on the right side of the desktop: to connect an output of a function block with an input of a function block, simply select the output’s parameter at the input. Set th…

  • Page 120: Function Blocks

    120 ap 3adw000379r0501 dcs550 manual e e function blocks general each of the 16 function blocks has three input parameters in1 to in3. It is possible to connect them to the firmware, outputs of other function blocks or constants. Boolean values are interpreted like this: − 1 as true and − 0 as false…

  • Page 121

    121 ap 3adw000379r0501 dcs550 manual e e and logical function illustration operation out is true if all connected inputs are true, otherwise out is false. Truth table: in1 in2 in3 out (binary) out (value on display) 0 0 0 false (all bits 0) 0 0 0 1 false (all bits 0) 0 0 1 0 false (all bits 0) 0 0 1…

  • Page 122

    122 ap 3adw000379r0501 dcs550 manual e e bset logical function illustration operation with bset, it is possible to set the value of a certain bit in a word. Connect the word to be processed at in1. Define the number of the bit to be changed at in2. Define the desired bit value at in3 (e.G. 1 for tru…

  • Page 123

    123 ap 3adw000379r0501 dcs550 manual e e operation in1 increases out. In2 decreases out. The absolute value of in3 is the ramp time in ms, which is needed to increase out from 0 to 32767. With positive in3, the output range is limited from 0 to 32767. With negative in3, the output range is between -…

  • Page 124

    124 ap 3adw000379r0501 dcs550 manual e e limit logical function illustration operation the value, connected to in1 will be limited with in2 as upper limit and in3 as lower limit. Out is the limited input value. Out stays 0, if in3 is >= in2. Connections in1: 16 bit integer (15 bits + sign); value to…

  • Page 125

    125 ap 3adw000379r0501 dcs550 manual e e max arithmetical function illustration operation out is the highest input value. Out = max (in1, in2, in3) note: an open input is ignored. Connections in1, in2 and in3: 16 bit integer (15 bits + sign) out: 16 bit integer (15 bits + sign) min arithmetical func…

  • Page 126

    126 ap 3adw000379r0501 dcs550 manual e e or logical function illustration operation out is true if any of the connected inputs is true, otherwise out is false. Truth table: in1 in2 in3 out (binary) out (value on display) 0 0 0 false (all bits 0) 0 0 0 1 true (all bits 1) -1 0 1 0 true (all bits 1) -…

  • Page 127

    127 ap 3adw000379r0501 dcs550 manual e e in1 = 517, desired signal, this must be defined as a parameter in2 = 2201, this must be a defined as a constant in3 = false connections in1: 16 bit integer (15 bits + sign); desired value in2: 16 bit integer (15 bits + sign); group * 100 + index in3: boolean;…

  • Page 128

    128 ap 3adw000379r0501 dcs550 manual e e connections in1: 16 bit integer (15 bit + sign); ramp input in2: 16 bit integer (15 bit + sign); ramp up time in ms (related to 20,000), acceleration in3: 16 bit integer (15 bit + sign); ramp down time in ms, (related to 20,000), deceleration out: 16 bit inte…

  • Page 129

    129 ap 3adw000379r0501 dcs550 manual e e operation set/reset block. In1 (s) sets out. In2 (r) or in3 (r) reset out. If in1, in2 and in3 are false, the current value remains at out. The sr is reset dominant. Truth table: in1 in2 in3 out (binary) out (value on display) 0 0 0 no change no change 0 0 1 …

  • Page 130

    130 ap 3adw000379r0501 dcs550 manual e e toff logical function illustration operation out is true when in1 is true. Out is false when in1 has been false for a time >= in2. Out remains true as long as in1 is true plus the time defined in in2. Connections in1: boolean, input in2: 16 bit integer; delay…

  • Page 131

    131 ap 3adw000379r0501 dcs550 manual e e the rising edge of in3 sets out bit 2 for one program cycle. Connections in1, in2 and in3: boolean out: 16 bit integer value (packed boolean) xor logical function illustration operation out is true if one input is true, otherwise out is false. Truth table: in…

  • Page 132: Winder

    132 winder 3adw000379r0501 dcs550 manual e e winder chapter overview this chapter describes the winder and instructs how to use the winder blocks of the dcs550. All needed parameters can be found in the groups 61 to 66. Winder basics activate the winder by means of following steps: 1. Choose a winde…

  • Page 133

    133 winder 3adw000379r0501 dcs550 manual e e ramp the standard rpm ramp is re-configured for the winder control to become a line speed ramp. Winderlogic (winder logic) the winder logic is reacting to the used winder control word and thus generating the control signals for all other winder blocks. Us…

  • Page 134

    134 winder 3adw000379r0501 dcs550 manual e e choose the winder configuration by means of windunwindcmd (61.04) and topbottomcmd (61.05): commissioning hints: tensionon [wcw bit 8]: aktivates the independant torque limits of the speed controller [20.24 / 20.25] while switching from speed control (ten…

  • Page 135

    135 winder 3adw000379r0501 dcs550 manual e e use the diameter calculation to calculate the actual diameter from the line speed and the actual motor speed. It is possible to force or preset the diameter of the coil. To avoid steps the calculated diameter is passed through a ramp generator. The minimu…

  • Page 136

    136 winder 3adw000379r0501 dcs550 manual e e accactadjust (acceleration adjustment) the actual acceleration adjustment filters e.G. The dv_dt (2.16) output of the ramp with a pt1-filter. This filter is always active. The output has to be 100 % with maximum acceleration using the shortest ramp time. …

  • Page 137

    137 winder 3adw000379r0501 dcs550 manual e e commissioning hints: for proper calculation following rules apply: − maximum torque (t max ) is reached at maximum diameter (d max ), means with a diameter of 100 %. − the motor torque — see mottorqnom (4.23) — must be larger than maximum torque (t max )….

  • Page 138

    138 winder 3adw000379r0501 dcs550 manual e e frictioncomp (friction / loss compensation) during the winding operation, the motor must only generate the torque for the needed tension. The mechanics of the winder generate losses from friction. These losses depend on the motor speed and must be measure…

  • Page 139: Winder Macros

    139 winder 3adw000379r0501 dcs550 manual e e hint: winder blocks, which write to standard firmware parameters: (condition: writetospeedchain [wsw bit 2] == true): block: parameter: comment: diameteract: speedrefscale (23.16) sign +/- via speedrefsign (wcw bit 3) pid ctrl: speedcorr (23.04) dancer mo…

  • Page 140

    140 winder 3adw000379r0501 dcs550 manual e e velocity control velocity control calculates the coil diameters and motor speed references. By means of the diameter, it is possible to adapt the speed controller to all coil diameters. The tension is not controlled. Following parameters are set when usin…

  • Page 141

    141 winder 3adw000379r0501 dcs550 manual e e.

  • Page 142

    142 winder 3adw000379r0501 dcs550 manual e e indirect tension control indirect tension control is an open loop control, since the actual tension is not measured. The tension is controlled via diameter and pre-set charts for inertia and friction. The speed controller stays active, but is saturated. T…

  • Page 143

    143 winder 3adw000379r0501 dcs550 manual e e.

  • Page 144

    144 winder 3adw000379r0501 dcs550 manual e e direct tension control direct tension control (load cell control) is a closed loop control for the tension. The actual tension is measured by means of a load cell and fed into the drive via analog input (ai3) and pid controller in group 40. The speed cont…

  • Page 145

    145 winder 3adw000379r0501 dcs550 manual e e.

  • Page 146

    146 winder 3adw000379r0501 dcs550 manual e e dancer control in dancer control the tension is established through the dancer’s weight. The position of the dancer is read by means of an analog input (ai3). Its position is controlled by an additional speed reference coming from the pid controller in gr…

  • Page 147

    147 winder 3adw000379r0501 dcs550 manual e e.

  • Page 148: Winder Commissioning

    148 winder 3adw000379r0501 dcs550 manual e e winder commissioning before starting the winder commissioning the operation modes of the winder as well as the directions of speed and torque have to be defined clearly as described in the following. This has to be checked during commissioning: n speed = …

  • Page 149

    149 winder 3adw000379r0501 dcs550 manual e e these values are determined by windunwindcmd (61.04) and topbottomcmd (61.05): ①, ①b ②, ②b ③, ③b ④, ④b windunwindcmd (61.04) = winder unwinder winder unwinder topbottomcmd (61.05) = top top bottom bottom n torque * = direction of speed with command winder…

  • Page 150

    150 winder 3adw000379r0501 dcs550 manual e e basic commissioning before starting the winder commissioning following steps have to be done first: 1. Basic commissioning steps 1 to 5 with a freely turning machine, no mechanics connected: 2. Basic commissioning steps 6 and 7 with a freely turning machi…

  • Page 151

    151 winder 3adw000379r0501 dcs550 manual e e winder commissioning commissioning hints − follow the commissioning hints given by the online help using the question mark: following default settings should be kept: writetospdchain (61.02) = auto tensiononcmd (61.07) = auto linespdneglim (61.11) = zero …

  • Page 152

    152 winder 3adw000379r0501 dcs550 manual e e 3. Set the winder basics: 4. Adjust the torque limits. Set − torqmax (20.05), − torqmin (20.06), − torqmaxspc (20.07), − torqmin spc (20.08), − m1curlimbrdg1 (20.12) and − m1curlimbrdg2 (20.13) to around ± 120 %. − set indeptorqminspc (20.25) = -10 %. Att…

  • Page 153: Signal And Parameter List

    153 signal and parameter list 3adw000379r0501 dcs550 manual e e signal and parameter list chapter overview this chapter describes all signals and parameters of the dcs550. Signal groups list signals are measured and calculated actual values of the drive. This includes the control-, status-, limit-, …

  • Page 154: Parameter Groups List

    154 signal and parameter list 3adw000379r0501 dcs550 manual e e type: a short code shows the data type: i = 16-bit integer value (0, …, 65536) si = 16-bit signed integer value (-32768, …, 32767) c = text string (enum) volatile: y = values are not stored in the flash, they will be lost when the drive…

  • Page 155

    155 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 20.07 torqmaxspc (maximum torque speed controller) maximum torque limit — in percent of motnomtorque (4.23) — at the output of the speed controller: − torqref2 (2.09) note: the used torque…

  • Page 156: Signals

    156 signal and parameter list 3adw000379r0501 dcs550 manual e e signals signal / parameter name m in. Ma x. Def . Uni t group 1: physical actual values 1.01 motspeedfilt (filtered motor speed) filtered actual speed feedback: − choose motor speed feedback with m1speedfbsel (50.03) − filtered with 1 s…

  • Page 157

    157 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 1.08 mottorq (motor torque) motor torque in percent of motnomtorque (4.23): − filtered by means of a 6th order fir filter (sliding average filter), filter time is 1 mains voltage period. N…

  • Page 158

    158 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 1.22 mot1tempmeas (motor measured temperature) motor measured temperature. Used for motor overtemperature protection: − unit depends on setting of m1tempsel (31.05): 0 = notused 1 = reserv…

  • Page 159

    159 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 2.07 unused 2.08 torqref1 (torque reference 1) relative torque reference value in percent of motnomtorque (4.23) after limiter for the external torque reference: − torqmaxtref (20.09) − to…

  • Page 160

    160 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 2.22 torqusedmax (used torque maximum) relative positive torque limit in percent of motnomtorque (4.23). Selected with: − torqusedmaxsel (20.18) connected to torque limiter after torqref4 …

  • Page 161

    161 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 2.31 speedrefext2 (external speed reference 2) external speed reference 2 after reference 2 multiplexer: − ref2mux (11.12) int. Scaling: (2.29) type: si volatile: y — — — rp m 2.32 speedra…

  • Page 162: Group 4: Information

    162 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 3.27 fluxrefemf (flux reference after emf controller) relative emf flux reference in percent of nominal fluxafter emf controller. Int. Scaling: 100 == 1 % type: si volatile: y — — — % 3.28…

  • Page 163

    163 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 4.17 maxbridgetemp (maximum bridge temperature) maximum bridge temperature in degree centigrade. Read from typecode (97.01) or set with s maxbrdgtemp (97.04): − read from typecode (97.01) …

  • Page 164: Group 5: Analog I/o

    164 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 4.25 tachoterminal (tacho terminal to be used) depending on the analog tacho output voltage — e.G. 60 v at 1000 rpm — and the maximum speed of the drive system — which is the maximum of sp…

  • Page 165

    165 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 5.05 ai3 val (analog input 3 value) measured actual voltage at analog input 3. The integer scaling may differ, depending on the connected hardware and jumper settings. Int. Scaling: 1000 =…

  • Page 166

    166 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 1st current controller status word: bit value comment b0 1 command fanson 0 command fansoff; see also trip levels in paragraph fault signals of this manual b1 1 one mains phase missing 0 n…

  • Page 167: Group 7: Control Words

    167 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t —————————————————————————————————————————————————————— b12 reserved b13 1 curren…

  • Page 168

    168 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t b10 remotecmd 1 overriding control enabled (overriding control has to set this bit to 1) 0 the last usedmcw (7.04) and the last references [speedref (23.01), auxspeedref (23.13), torqrefa …

  • Page 169

    169 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 0 release pid controller note: changes of drivedirection become active only in drive state rdyrun. Changing the speed direction of a running drive (rdyref state) by means of drivedirection…

  • Page 170

    170 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 8: status / limit words 8.01 mainstatword (main status word, msw) main status word: bit name value comment b0 rdyon 1 ready to switch on 0 not ready to switch on b1 rdyrun 1 ready to…

  • Page 171

    171 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 0 actual motor speed is out of the zero speed limit —————————————————————————————————————————————-…

  • Page 172

    172 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t int. Scaling: 1 == 1 type: i volatile: y 8.06 do statword (digital outputs status word, dosw) digital output word, shows the value of the digital outputs after inversion: bit name comment …

  • Page 173

    173 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 14 = 3wredccontus 3 wire with us style dc-breaker 15 = 3wrestandard 3 wire standard seeapplmacro (99.08) int. Scaling: 1 == 1 type: c volatile: y group 9: fault / alarm words 9.01 faultwor…

  • Page 174

    174 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t bit fault text fault code comment and trip level b0-3 reserved ——————————————————————————————————————————…

  • Page 175

    175 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t m1ovrloadtime (31.11) and m1recoverytime (31.12) ——————————————————————————————————————————————-…

  • Page 176

    176 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t b9-10 reserved b11 apalarm1 a301 4 ap alarm 1 ———————————————————————————————————————————————-…

  • Page 177

    177 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 14 = field current not zero 15 = armature current not zero 16 = armature voltage measurement circuit open (e.G. Not connected) or interrupted, check also current and torque limits 17 = arm…

  • Page 178

    178 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 32767 ) 02 . 99 ( * 1000 ) 03 . 99 ( * 4096 * ) 09 . 43 ( ≤ for m1armr (43.10) following limitation is valid: 32767 ) 02 . 99 ( * 1000 ) 03 . 99 ( * 4096 * ) 10 . 43 ( ≤ 74 = reserved 75 =…

  • Page 179

    179 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 127 = aitac below 4 ma 128- 149 reserved option modules: 150 = fieldbus module missing see commmodule (98.02) 151- 154 reserved 155 = raio-xx in option slot on sdcs-con-f missing see group…

  • Page 180

    180 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 9.12 lastfault (last fault) displays the last fault: f(e.G. F2 armovercur) int. Scaling: 1 == 1 type: c volatile: y — — — — 9.13 2 nd lastfault (2 nd last fault) displays the 2nd last faul…

  • Page 181: Parameters

    181 signal and parameter list 3adw000379r0501 dcs550 manual e e parameters signal / parameter name m in. Ma x. Def . Uni t group 10: start / stop select 10.01 commandsel (command selector) usedmcw (7.04) selector: 0 = local i/o drive is controlled via local i/o. Reset (10.03) = di6; usedmcw (7.04) b…

  • Page 182

    182 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 10.03 reset (reset command) binary signal for reset, usedmcw (7.04) bit 7: 0 = notused 1 = di1 reset by rising edge (0 → 1) 2 = di2 reset by rising edge (0 → 1) 3 = di3 reset by rising edg…

  • Page 183

    183 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 10.07 handauto (hand/auto command) binary signal to switch between hand (local i/o) and auto (mainctrlword) control. Thus the selection made by commandsel (10.01) is overwritten: 0 = notus…

  • Page 184

    184 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 10.09 e stop (emergency stop command) binary signal for off3 (e-stop), usedmcw (7.04) bit 2. For fastest reaction use fast digital inputs di7 or di8: 0 = notused 1 = di1 1= no e stop, 0 = …

  • Page 185

    185 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 10.11 — 10.14 unused 10.15 onoff1 (on/off1 command) binary signal for onoff1, usedmcw (7.04) bit 0: 0 = notused 1 = di1 on by rising edge (0 → 1), 0 = off1 2 = di2 on by rising edge (0 → 1…

  • Page 186

    186 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 10.17 jog1 (jogging 1 command) binary signal for jog1. Selects speed reference set in fixedspeed1 (23.02): 0 = notused default 1 = di1 1= jog1 active, 0 = no jog1 2 = di2 1= jog1 active, 0…

  • Page 187

    187 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 10.22 dynbrakeack (dynamic braking acknowledge) the drive sets a105 dynbrakeack [alarmword1 (9.06) bit 4] if a digital input for dynamic braking is selected and the acknowledge (dynamic br…

  • Page 188

    188 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 10.33 di9invert (invert digital input 9) inversion selection for digital input 9: 0 = direct only available with digital extension board 1 = inverted only available with digital extension …

  • Page 189

    189 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 11.03 ref1sel (speed reference 1 select) speed reference 1 value: 0 = speedref2301 speedref (23.01), default 1 = auxspeedref auxspeedref (23.13) 2 = ai1 analog input ai1 3 = ai2 analog inp…

  • Page 190

    190 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 11.12 ref2mux (speed reference 2 selector/multiplexer) speed reference 2 selector: 0 = invert1102 invert speed ref. 1 selection; implements a change over switch together with speed ref 2 s…

  • Page 191: Group 12: Constant Speeds

    191 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 11.14 motpotdown (motor pot down) with the motor pot down function, the motor speed is decreased by means of the selected binary input. Dectime1 (22.02) limits the deceleration until zero …

  • Page 192: Group 13: Analog Inputs

    192 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 12.02 constspeed1 (constant speed 1) defines constant speed 1 in rpm. The constant speed can be connected by ap. Internally limited from: rpm to rpm 20000 32767 * ) 29 . 2 ( 20000 32767 * …

  • Page 193

    193 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 13.07 convmodeai2 (conversion mode analog input 2) the distinction between voltage and current is done via jumpers on the sdcs-con-f: 0 = ± 10v bi -10 v to 10 v / -20 ma to 20 ma bipolar i…

  • Page 194

    194 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 13.15 convmodeai4 (conversion mode analog input 4) analog input 4 on the sdcs-con-f is only working with voltage: 0 = ± 10v bi -10 v to 10 v bipolar input, default 1 = 0v-10v uni 0 v to 10…

  • Page 195

    195 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 13.23 convmodeai5 (conversion mode analog input 5) the distinction between bipolar and unipolar respectively voltage and current is done via dip-switches on the raio-01 board: 0 = ± 10v bi…

  • Page 196: Group 14: Digital Outputs

    196 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 13.27 convmodeai6 (conversion mode analog input 6) the distinction between bipolar and unipolar respectively voltage and current is done via dip-switches on the raio-01 board: 0 = ± 10v bi…

  • Page 197: Group 15: Analog Outputs

    197 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 14.16 do8bitno (digital output 8 bit number) bit number of the signal/parameter selected with do8index (14.15). Int. Scaling: 1 == 1 type: i volatile: n 0 15 7 — group 15: analog outputs 1…

  • Page 198

    198 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 15.09 filterao2 (filter analog output 2) analog output 2 filter time. Int. Scaling: 1 == 1 ms type: i volatile: n 0 10000 0 ms 15.10 scaleao2 (scaling analog output 2) 100 % of the signal/…

  • Page 199

    199 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 16: system control inputs 16.01 unused 16.02 parlock (parameter lock) the user can lock all parameters by means of parlock (16.02) and syspasscode (16.03). To lock parameters set sys…

  • Page 200: Group 19: Data Storage

    200 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 19: data storage this parameter group consists of unused parameters for linking, testing and commissioning purposes. Example1: a value can be send from the overriding control to the …

  • Page 201

    201 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 19.08 data8 (data container 8) data container 8 (see group description above) int. Scaling: 1 == 1 type: si volatile: n -32768 32767 0 — 19.09 data9 (data container 9) data container 9 (se…

  • Page 202

    202 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 20.01 m1speedmin (minimum speed) negative speed reference limit in rpm for: − speedref2 (2.01) − speedrefused (2.17) internally limited from: rpm to rpm 20000 32767 * ) 29 . 2 ( 20000 3276…

  • Page 203

    203 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 20.08 torqminspc (minimum torque speed controller) minimum torque limit — in percent of motnomtorque (4.23) — at the output of the speed controller. − torqref2 (2.09) notes: − the used tor…

  • Page 204

    204 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 20.18 torqusedmaxsel (maximum used torque selector) torqusedmax (2.22) selector: 0 = torqmax2005 torqmax (20.05), default 1 = ai1 analog input 1 2 = ai2 analog input 2 3 = ai3 analog input…

  • Page 205: Group 21: Start / Stop

    205 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 21: start / stop 21.01 unused 21.02 off1mode (off 1 mode) conditions for motor deceleration when usedmcw (7.04) bit 0 on (respectively off1n) is set to low: 0 = rampstop the input of…

  • Page 206

    206 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 21.05 — 21.13 unused 21.14 fandly (fan delay) after the drive has been switched off [usedmcw (7.04) bit 0 on = 0], both fans (motor and converter) mustn’t switched off before fandly (21.14…

  • Page 207: Group 22: Speed Ramp

    207 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 21.18 fldheatsel (field heat selector) fldheatsel (21.18) releases the field heating: 0 = notused field heating is off, default 1 = on field heating is on, as long as: on = 0 [usedmcw (7.0…

  • Page 208

    208 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 22.07 varsloperate (variable slope rate) variable slope is used to control the slope of the speed ramp during a speed reference change. It is active onlywith varsloperate (22.07) ≠ 0. Vari…

  • Page 209: Group 23: Speed Reference

    209 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 22.11 ramp2select (ramp 2 selector) select active ramp parameters: 0 = acc/dec1 parameter set 1 [acctime1 (22.01) and dectime1 (22.02)] is active, default 1 = acc/dec2 parameter set 2 [acc…

  • Page 210

    210 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 23.03 fixedspeed2 (fixed speed 2) fixedspeed2 (23.03) is specifying a constant speed reference and overrides speedref2 (2.01) at the speed ramps input. It can be released by jog2 (10.18) o…

  • Page 211: Group 24: Speed Control

    211 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 23.09 winwidthneg (negative window width) negative speed limit for the window control, when the speed error ( ∆ n = n ref — n act ) is negative. Internally limited from: rpm to rpm 20000 3…

  • Page 212

    212 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t − td = derivation time [derivtime (24.12)] − tf = derivation filter time [derivfilttime (24.13)] − t n = nominal motor torque − (2.29) = actual used speed scaling [speedscaleact (2.29)] 24…

  • Page 213: Group 25: Torque Reference

    213 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 24.28 tis2 (2 nd i-part speed controller) 2 nd integral time of the speed controller can be released by means of par2select (24.29). Int. Scaling: 1 == 1 ms type: i volatile: n 0 64000 250…

  • Page 214

    214 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 26: torque reference handling 26.01 torqsel (torque selector) torque reference selector: 0 = zero zero control, torque reference = 0 1 = speed speed control, default 2 = torque torqu…

  • Page 215: Group 30: Fault Functions

    215 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 26.05 torqmux (torque multiplexer) torqmux (26.05) selects a binary input to change between operation modes. The choice of the operation modes is provided by means of torqmuxmode (26.04). …

  • Page 216

    216 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 30.10 — 30.11 unused 30.12 m1fldmintrip (minimum field trip) the drive trips with f541 m1fexlowcur [faultword3 (9.03) bit 8] if m1fldmintrip (30.12) — in percent of m1nomfldcur (99.11) — i…

  • Page 217

    217 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 30.17 speedfbfltsel (speed feedback fault selector) speedfbfltsel (30.17) determines the reaction to a speed feedback problem: 0 = notused 1 = fault the drive trips according to speedfbflt…

  • Page 218

    218 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 30.21 pwrlosstrip (power loss trip) the action taken, when the mains voltage undershoots unetmin2 (30.23): 0 = immediately the drive trips immediately with f512 mainslowvolt [faultword1 (9…

  • Page 219

    219 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t dcs control panel locallossctrl (30.27) fixed to 10 s f546 localcmdloss a130 localcmdloss dwl r-type fieldbus comlossctrl (30.28) fb timeout (30.35) f528 fieldbuscom a128 fieldbuscom sdcs-…

  • Page 220

    220 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 30.29 ai mon4ma (analog input 4 ma fault selector) ai mon4ma (30.29) determines the reaction to an undershoot of one of the analog inputs under 4 ma / 2 v — if it is configured to this mod…

  • Page 221

    221 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 30.32 extalarmsel (external alarm selector) the drive sets a126 externaldi [alarmword2 (9.07) bit 9] if a binary input for an external alarm is selected and 1: 0 = notused default 1 = di1 …

  • Page 222

    222 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 31.02 m1modeltime2 (model time 2 constant) thermal time constant for motors with fan/forced cooling if motor fan is switched off. Attention: for motors without fan set m1modeltime (31.01) …

  • Page 223

    223 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 31.08 m1klixonsel (klixon selector) the drive trips with f506 m1overtemp [faultword1 (9.01) bit 5] if a digital input selected and the klixon is open: 0 = notused default 1 = di1 0 = fault…

  • Page 224: Group 40: Pid Controller

    224 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 34.08 dispparam2sel (select signal / parameter to be displayed in the dcs control panel row 2) index pointer to the source of the dcs control panel second display row [e.G. 114 equals armv…

  • Page 225

    225 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 40.07 pid act2 (pid controller actual input value 2 index) index pointer to the source of the pid controller actual input value 2. The format is -xxyy, with: — = negate actual input value …

  • Page 226

    226 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 40.16 pid outmin (pid controller minimum limit output value) minimum limit of the pid controller output value in percent of the used pid controller input. Int. Scaling: 100 == 1 % type: si…

  • Page 227: Group 43: Current Control

    227 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 43: current control 43.01 unused 43.02 cursel (current reference selector) cursel (43.02) selector: 0 = curref311 curref (3.11) calculated from torque reference as armature current r…

  • Page 228: Group 44: Field Excitation

    228 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 43.10 m1armr (armature resistance) resistance of the armature circuit in m Ω . Used for the emf compensation: dt di l i r u emf a a a a a * * − − = attention: do not change the default val…

  • Page 229

    229 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 44.03 m1tifex (i-part field current controller) integral time of the field current controller. M1tifex (44.03) defines the time within the integral part of the controller achieves the same…

  • Page 230

    230 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 45.02 m1poslimctrl (positive voltage limit for field exciter) positive voltage limit for the field exciter in percent of the maximum field exciter output voltage. Example: with a 3-phase s…

  • Page 231

    231 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 50.03 m1speedfbsel (speed feedback selector) speed feedback selection: 0 = emf speed is calculated by means of the emf feedback with flux compensation, default 1 = encoder speed is measure…

  • Page 232

    232 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 50.06 speedfilttime (actual speed filter time) speed actual filter time for motspeed (1.04). There are three different filters for actual speed and speed error ( ∆ n): − speedfilttime (50….

  • Page 233: Group 51: Fieldbus

    233 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 51: fieldbus this parameter group defines the communication parameters for fieldbus adapters. The parameter names and the number of the used parameters depend on the selected fieldbu…

  • Page 234: Group 61: Winder Control

    234 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 52.03 parity (parity) defines the use of parity and stop bit(s). The same setting must be used in all online stations: 0 = reserved 1 = none1stopbit no parity bit, one stop bit 2 = none2st…

  • Page 235

    235 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 61.02 writetospdchain (winder control, write to speed chain) writetospdchain (61.02) controls the outputs of the winder blocks: 0 = notused constant 0; values of connected block outputs ar…

  • Page 236

    236 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 61.05 topbottomcmd (winder control, top / bottom command) source for the top (overwind) / bottom (underwind) command: 0 = notused no action 1 = top constant 1; top (overwind) , default 2 =…

  • Page 237

    237 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t the standard ramp will be re-configured for the winder control. Commissioning hints: for proper calculation following rules apply: − maximum motor speed (n max ) is reached with minimum di…

  • Page 238

    238 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 61.16 windctrlword (winder control, winder control word, wcw) the winder control word contains all winder depending commands and can be written to by ap or overriding control: bit name val…

  • Page 239

    239 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 0 all winder block outputs are blocked and forced to zero b3 speedrefsign 1 forward 0 reverse ———————————————————————————————-…

  • Page 240

    240 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t i n v s d * * * min 60 π = d [m] diameter v [m/s] line speed n [rpm] motor speed i gear ratio (motor / load) the diameter calculation is used to calculate the actual diameter from the actu…

  • Page 241

    241 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 62.04 diametersetcmd (diameter calculation, set initial diameter value command) source for command to set the initial diameter of the coil: 0 = notused constant 0; no action, default 1 = r…

  • Page 242

    242 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 62.12 adaptkpmax (speed controller p-part adaption, maximum p-part) proportional gain of the speed controller with maximum diameter (larges coil). Int. Scaling: 100 == 1 type: i volatile: …

  • Page 243

    243 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t dt d j t acc ω * = j mot , j gearbox , j spool = j mech = const. J coil ~ d 4 t acc [nm] torque needed for acceleration j [kg m 2 ] inertia of the complete winder dÉ / dt [1/s 2 ] angular …

  • Page 244: Group 63: Tension Torque

    244 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 62.27 inercoilwidth (inertia compensation, coil width) width of the coil in percent of the maximum allowed coil width. Is used to adapt the coil inertia. Int. Scaling: 100 == 1 % type: i v…

  • Page 245

    245 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 63.01 tensrefin (tension reference, tension reference input) source (signal/parameter) for the tension reference input of the tension reference. The format is xxyy, with: xx = group and yy…

  • Page 246

    246 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 63.09 tensrampholdcmd (tension reference, tension ramp hold command) source to hold / release the tension ramp: 0 = reltensramp constant 0; release tension ramp, default 1 = reserved 2 = h…

  • Page 247

    247 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t the tension to torque function provides three inputs for tension references and uses them to convert tension into torque depending on the actual diameter. Commissioning hint: for proper ca…

  • Page 248

    248 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t commissioning hint: − frictat0spd (63.26) is the static friction. It can be determined by slowly increasing the torque reference until the motor starts turning. For this trial all mechanic…

  • Page 249: Group 64: Write Selection

    249 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 63.32 frictreleasecmd (friction compensation, release command) source to release / block the friction compensation: 0 = notused constant 0; block friction compensation 1 = auto depending o…

  • Page 250

    250 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 64.06 add1 (adder 1, output) output of adder 1 in percent of motnomtorque (4.23). Int. Scaling: 100 == 1 % type: i volatile: y — — — % 64.07 unused adder 2 provides two torque inputs. The …

  • Page 251

    251 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 66: winder program control 66.01 wiprogcmd (winder program, command) selects the operation mode for the winder program: 0 = stop execution of winder blocks stopped. Speed control cha…

  • Page 252: Group 83: Ap Control

    252 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 83: ap control 83.01 adapprogcmd (ap command) selects the operation mode for ap: 0 = stop stop, ap is not running and cannot be edited, default 1 = start running, ap is running and c…

  • Page 253: Group 84: Ap

    253 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 83.04 timelevsel (time level select) selects the cycle time for ap. This setting is valid for all function blocks. 0 = off no task selected 1 = 5ms ap runs with 5 ms 2 = 20ms ap runs with …

  • Page 254

    254 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 84.04 block1type (function block 1 type) selects the type for function block 1 [block parameter set 1 (bps1)]. Detailed description of the type can be found in chapter ‘ function blocks’ :…

  • Page 255

    255 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 84.08 block1attrib (function block 1 attribute) defines the attributes of function block 1 for all three inputs [block1in1 (84.05), block1in2 (84.06) and block1in3 (84.07)] (bps1). Block1a…

  • Page 256: Group 85: User Constants

    256 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 85: user constants 85.01 constant1 (constant 1) sets an integer constant for ap. Int. Scaling: 1 == 1 type: si volatile: n -32768 32767 0 — 85.02 constant2 (constant 2) sets an integ…

  • Page 257

    257 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 86.02 block2out (block 2 output) the value of function block 2 output [block2output (84.15)] is written to a sink (signal/parameter) by means of this index pointer [e.G. 2301 equals speedr…

  • Page 258: Group 88: Internal

    258 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 86.13 block13out (block 13 output) the value of function block 13 output [block1output (84.81)] is written to a sink (signal/parameter) by means of this index pointer [e.G. 2301 equals spe…

  • Page 259

    259 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 88.31 anybusmodtype (last connected serial communication module) internally used memory for the last attached serial communication module. This value should only be written to by: − the dc…

  • Page 260

    260 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 90.10 dsetxplus6val1 (data set x+6 value 1) data set 7 value 1 (interval: 3 ms). Int. Scaling: 1 == 1 type: i volatile: n 0 9999 0 — group 92: transmit data sets addresses addresses for th…

  • Page 261: Group 97: Measurements

    261 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 92.10 dsetxplus7val1 (data set x+7 value 1) data set 8 value 1 (interval: 3 ms). Default setting of 904 equals faultword4 (9.04). Int. Scaling: 1 == 1 type: i volatile: n 0 9999 904 — grou…

  • Page 262

    262 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 97.13 devlimpll (phase locked loop deviation limit) maximum allowed deviation of the pll controller. The current controller is blocked in case the limit is reached — see curctrlstat2 (6.04…

  • Page 263: Group 98: Option Modules

    263 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 97.25 emf actfilttime (actual emf filter time) emf actual filter time constant for emf voltactrel (1.17). Is used for the emf controller and the emf feed forward. Int. Scaling: 1 == 1 ms t…

  • Page 264

    264 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 98.03 dio extmodule1 (digital extension module 1) first rdio-xx extension module interface selection. Dio extmodule1 (98.03) releases di9, di10, di11, do9 and do10. The module can be conne…

  • Page 265

    265 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 98.04 dio extmodule2 (digital extension module 2) second rdio-xx extension module interface selection. Dio extmodule2 (98.04) releases di12, di13, di14, do11 and do12. The module can be co…

  • Page 266

    266 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 98.06 aio extmodule (analog extension module) raio-xx extension module interface selection. Aio extmodule (98.06) releases ai5, ai6, ao3 and ao4. The module can be connected in option slot…

  • Page 267: Group 99: Start-Up Data

    267 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t group 99: start-up data 99.01 language (language) select language: 0 = english default 1 = reserved 2 = deutsch 3 = italiano 4 = español 5 = reserved 6 = reserved 7 = français int. Scaling…

  • Page 268

    268 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 99.07 applrestore (application restore) setting applrestore (99.07) = yes starts the loading / storing of the macro (preset parameter set) selected by means of applmacro (99.08). Applresto…

  • Page 269

    269 signal and parameter list 3adw000379r0501 dcs550 manual e e signal / parameter name m in. Ma x. Def . Uni t 99.12 m1usedfextype (used field exciter type) used field exciter type: 0 = notused no field exciter connected 1 = onboard integrated 1-q field exciter, default if the fex type is changed, …

  • Page 270: Dcs Control Panel

    270 dcs550 panel operation 3adw000379r0501 dcs550 manual e e dcs control panel chapter overview this chapter describes the handling of the dcs control panel. Start-up the commissioning configures the drive and sets parameters that define how the drive operates and communicates. Depending on the cont…

  • Page 271: 3.7

    271 dcs550 panel operation 3adw000379r0501 dcs550 manual e e general display features soft key functions: the text displayed just above each key defines the soft key functions. Display contrast: to adjust display contrast, simultaneously press the menu key and up or down, as appropriate. Output mode…

  • Page 272: Assistants

    272 dcs550 panel operation 3adw000379r0501 dcs550 manual e e modify the speed reference via the dcs control panel when in local control (loc). Note: the start / stop buttons, shaft direction (dir) and reference functions are only valid in local control (loc). Other modes below the output mode, the d…

  • Page 273: 60 V

    273 dcs550 panel operation 3adw000379r0501 dcs550 manual e e note: the current parameter value appears below the highlighted parameter. 4. Press up/down to step to the desired parameter value. Note: to get the parameter default value press up/down simultaneously. 5. Press save to store the modified …

  • Page 274

    274 dcs550 panel operation 3adw000379r0501 dcs550 manual e e during the autotuning the main contactor and the field contactor — if existing — will be closed, the ramp is bypassed and torque respectively current limits are valid. The speed controller is tuned by means of speed bursts up to base speed…

  • Page 275

    275 dcs550 panel operation 3adw000379r0501 dcs550 manual e e 3. Choose the desired setting, and then press sel or ok to store the setting or press cancel to leave without modifications. 4. Press exit to step back to the main menu. Note: to get the clock visible on the lcd display at least one change…

  • Page 276: Fault Tracing

    276 fault tracing 3adw000379r0501 dcs550 manual e e fault tracing chapter overview this chapter describes the protections and fault tracing of the drive. Fault modes depending on the trip level of the fault, the drive reacts differently. The drive’s reaction to a fault with trip level 1 and 2 is fix…

  • Page 277

    277 fault tracing 3adw000379r0501 dcs550 manual e e 5. A111 mainslowvolt is set as long as the mains voltage recovers, before powrdowntime (30.24) is elapsed. Otherwise, f512 mainslowvolt is generated. If the mains voltage returns before powrdowntime (30.24) is elapsed and the overriding control kee…

  • Page 278

    278 fault tracing 3adw000379r0501 dcs550 manual e e communication loss the communication to several devices is supervised. Choose the reaction to a communication loss by means of locallossctrl (30.27) or comlossctrl (30.28): overview local and communication loss: device loss control time out related…

  • Page 279: Motor Protection

    279 fault tracing 3adw000379r0501 dcs550 manual e e analog input monitor in case the analog input is set to 2 v to 10 v or 4 ma to 20 ma respectively it is possible to check for wire breakage by means of ai mon4ma (30.29). In case the threshold is undershooting one of the following actions will take…

  • Page 280

    280 fault tracing 3adw000379r0501 dcs550 manual e e calculates the temperature rise of the motor. This is because the motor will reach its end temperature after the specified time when starting to run the cold motor (40°c) with nominal current. This time is about four times the motor thermal time co…

  • Page 281

    281 fault tracing 3adw000379r0501 dcs550 manual e e motor load curve using formula (1) we can calculate the correct value for τ , when starting with a cold motor. With: − = Φ = − τ t motn act trip e i i 1 * ) 04 . 31 ( 2 2 2 follows: s n s i i n t act motn 122 7 . 1 0 . 1 * 06 . 1 1 l 60 * ) 04 . 31…

  • Page 282

    282 fault tracing 3adw000379r0501 dcs550 manual e e the overload phase is calculated using m1loadcurmax (31.10) and m1ovrloadtime (31.11). The recovery phase is calculated using m1recoverytime (31.12). In order not to overload the motor, the i 2 t-areas of overload phase and recovery phase have to b…

  • Page 283

    283 fault tracing 3adw000379r0501 dcs550 manual e e − current near discontinuous level will create values of about 300 % * convcuractrel (1.15) if a thyristor is not fired. − high inductive loads will create values of about 90% * convcuractrel (1.15) if a thyristor is not fired. Commissioning hint: …

  • Page 284

    284 fault tracing 3adw000379r0501 dcs550 manual e e 1. The drive is immediately tripped with f522 speedfb 2. The speed feedback is switched to emf and the drive is stopped according to e stopramp (22.11), then f522 speedfb is set 3. The speed feedback is switched to emf and a125 speedfb is set in ca…

  • Page 285

    285 fault tracing 3adw000379r0501 dcs550 manual e e display of status, fault messages and error codes categories of signals and display options a seven-segment display (h2500) is located on the control board sdcs-con-f and it shows the state of drive: the seven-segment display shows the messages in …

  • Page 286: Fault Signals (F)

    286 fault tracing 3adw000379r0501 dcs550 manual e e general messages general messages will only be indicated on the seven-segment display of the sdcs-con-f. 7-segment display text on dcs control panel and dwl definition remark 8 not available firmware is not running 1 . Not available firmware is run…

  • Page 287

    287 fault tracing 3adw000379r0501 dcs550 manual e e the fault signals will switch the drive off completely or partly depending on its trip level. Trip level 1: − main contactor is switched off immediately − fan contactor is switched off immediately trip level 2: − main contactor is switched off imme…

  • Page 288

    288 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action fault- word fault is active when t ri p level f501 501 auxundervolt auxiliary undervoltage: the auxiliary voltage is too low while the drive is in operation. If resetting fails…

  • Page 289

    289 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action fault- word fault is active when t ri p level − connector x12 on sdcs-con-f − connector x12 and x22 on sdcs-pin-f − if typecode (97.01) and s maxbridgetemp (97.04) are set prop…

  • Page 290

    290 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action fault- word fault is active when t ri p level given and the measured mains voltage is too low for more than 500 ms a111 mainslowvolt [alarmword1 (9.06) bit 10] is set. It the p…

  • Page 291

    291 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action fault- word fault is active when t ri p level − analog tacho: tacho itself, tacho polarity and voltage, alignment, cabling, coupling, mechanical disturbances, jumper s1 on sdcs…

  • Page 292

    292 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action fault- word fault is active when t ri p level − m1ovrspeed (30.16) − parameter settings of group 24 (speed control: speed controller) − scaling of speed controller loop [speeds…

  • Page 293

    293 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action fault- word fault is active when t ri p level from either flash or memory card failed (checksum fault). Check: − one or both parameter sets (user1 and / or user2) have not been…

  • Page 294: Alarm Signals (A)

    294 fault tracing 3adw000379r0501 dcs550 manual e e alarm signals (a) an alarm is a message, that a condition occurred, which may lead to a dangerous situation. It is displayed and written into the fault logger. However, the cause for the alarm can inhibit the drive from continuing with normal opera…

  • Page 295

    295 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action alarm- word alarm is active when a lar m level a101 101 off2viadi off2 (emergency off / coast stop) pending via digital input — start inhibition: there is no problem with the d…

  • Page 296

    296 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action alarm- word alarm is active when a lar m level a107 107 m1overload motor calculated overload: check: m1alarmlimload (31.03) 9.06, bit 6 always 2 a108 108 motcurreduce motor cur…

  • Page 297

    297 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action alarm- word alarm is active when a lar m level armcurripple one or several thyristors may carry no current. Check: − curripplesel (30.18), curripplelim (30.19) − for too high g…

  • Page 298

    298 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action alarm- word alarm is active when a lar m level usually slower than the one of the drive). Check: − comlossctrl (30.28), fb timeout (30.35), commmodule (98.02) − parameter setti…

  • Page 299

    299 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action alarm- word alarm is active when a lar m level parupdwnload the checksum verification failed during up- or download of parameters. Please try again. Two or more parameter set a…

  • Page 300

    300 fault tracing 3adw000379r0501 dcs550 manual e e 7-segment display text on dcs control panel and dwl definition / action alarm- word alarm is active when a lar m level bit 13 a304 304 apalarm4 user defined alarm by ap 9.08, bit 14 always 4 a305 305 apalarm5 user defined alarm by ap 9.08, bit 15 a…

  • Page 301: Notices

    301 fault tracing 3adw000379r0501 dcs550 manual e e notices a notice is a message to inform the user about a specific occurrence which happened to the drive. Text on dcs control panel definition / action 718 powerup energize electronics: the auxiliary voltage for the drives electronics is switched o…

  • Page 302

    302 appendix a: quick start-up diagrams 3adw000379r0501 dcs550 manual e e appendix a: quick start-up diagrams drive configuration with reduced components x 96 : d o8 1 2 x 52 : 1 2 3 u 1 w 1 v1 pe k1 k 20 k 21 k 20 k1 x 9 6 :1 x 96: 2 l1 l2 l3 52 5v , 50/ 6 0h z f1 m 1~ k 21 c 1 d 1 a it a c a i1 a …

  • Page 303

    303 appendix a: quick start-up diagrams 3adw000379r0501 dcs550 manual e e terminal locations x2 x1 x3 x4 x5 1 1 1 1 1 s5 1 5 6 9 s3 s2 s4 1 2 1 2 1 2 1 2 d 210 0 1 d 200 1 d2001 d1000 1 30 1 2 1 2 s1 1 3 4 2 1 2 3 10 11 12 1 7 8 2 1 3 4 2 1 2 3 7 8 9 x12: sdcs-pin-f x13: sdcs-pin-f x34: drivewindow …

  • Page 304: I/o Connections

    304 appendix a: quick start-up diagrams 3adw000379r0501 dcs550 manual e e i/o connections resolution [bit] in- / output values hardware scaling by common mode range remarks 15 + sign ±90 v, …, 270 v firmware ±15 v ±30 v, …, 90 v ±8 v, …, 30 v 15 + sign ± 10 firmware ±15 v 15 + sign ± 10 firmwa…

  • Page 305

    305 appendix b: firmware structure diagrams 3adw000379r0501 dcs550 manual e e appendix b: firmware structure diagrams 11. 12 11. 06 a cw 1 b 6 a nalog t ac ho r ef 1s el s peedr ef e x t1 2. 17 speedr efu sed 2. 18 23. 15 m1 t ac ha dj us t m1 t ac ho v ol t1000 s peedr ef 3 s peedr ef 4 2. 02 t or …

  • Page 306

    306 appendix b: firmware structure diagrams 3adw000379r0501 dcs550 manual e e 0 0 1 1 1 1 1 1 1 0 0 7. 04 20. 19 20. 13 m 1cur lim b rdg2 m in t or qus edm ax s el t or qm ax 2005 a i1 , … , a i6 t or qus edm ax t or qus edm in l im 6 6 t or qlim a c t t or qref a 2501 ai 1 …ai 6 t or qref a s el + …

  • Page 307

    307 appendix b: firmware structure diagrams 3adw000379r0501 dcs550 manual e e f ie ld c ur rent m eas ur em ent m ot 1f ldc ur r el m ot 1f ldc ur 1. 29 1. 30 m ot or 1 f iel d c ur rent c ont rol ler m 1 kp fe x m 1 ti fe x f ld cu rre fm 1 in te rnal s c al ing : i fnom = = 10000 m1 p o s l im ct …

  • Page 308

    308 appendix b: firmware structure diagrams 3adw000379r0501 dcs550 manual e e abb d ri ve p ro fi le c o n tr o l w in d erct rl w o rd ( wc w) b it 0 r e s er ve d b it 1 r e s er ve d bi t2 w rit e t o s p d bi t3 w in d un win d bi t4 t o p b o tt o m bi t5 w in d e ro n bi t6 st ar tp id b it 7 …

  • Page 309

    309 appendix c: index of signals and parameters 3adw000379r0501 dcs550 manual e e appendix c: index of signals and parameters index of signals and parameters (alphabetic order) 2 nd lastfault 180 3 rd lastfault 180 accactadjust 136, 242 accactin 242 accfilttime 242, 244 acctime1 207 acctime2 208 acc…

  • Page 310

    310 appendix c: index of signals and parameters 3adw000379r0501 dcs550 manual e e bridgetemp 158, 276 com8swversion 299 comlossctrl 78, 219, 278, 291, 297 comm rate 98, 104 commandsel 74, 88, 89, 92, 93, 95, 96, 98, 102, 104, 106, 151, 181, 271, 291 commmodule 88, 92, 95, 98, 102, 104, 105, 263, 289…

  • Page 311

    311 appendix c: index of signals and parameters 3adw000379r0501 dcs550 manual e e do4index 196 do8bitno 197 do8index 82, 196 dp mode 106 drivestat 75, 172 dsetxplus1val1 90, 92, 95, 98, 102, 104, 106, 260 dsetxplus1val2 90, 92, 95, 98, 103, 104, 106, 260 dsetxplus1val3 90, 103, 108, 260 dsetxplus2va…

  • Page 312

    312 appendix c: index of signals and parameters 3adw000379r0501 dcs550 manual e e inertiacomp 137, 244 input 1 99, 105 input 2 99, 105 input 3 99, 105 input 4 99, 105 input i/o par 9 93, 96 input instance 93, 96 ip address 1 99, 104 ip address 2 99, 104 ip address 3 99, 104 jog1 80, 186 jog2 80, 186…

  • Page 313

    313 appendix c: index of signals and parameters 3adw000379r0501 dcs550 manual e e off1mode 75, 78, 205 off2 80, 183, 295 offsetidc 262 onoff1 74, 80, 185 output 1 99, 105 output 2 99, 105 output 3 99, 105 output 4 99, 105 output i/o par 1 93, 96 output instance 92, 93, 96 par2select 80, 213 parappls…

  • Page 314

    314 appendix c: index of signals and parameters 3adw000379r0501 dcs550 manual e e stalltime 215, 284, 291 stalltorq 215, 284, 291 startstop 74, 80, 185 stationnumber 102, 233 stop function 92, 93, 95, 96, 99, 105 stopmode 75, 78, 205 string1 123, 256 string2 123, 256 string3 123, 256 string4 123, 25…

  • Page 315

    315 appendix c: index of signals and parameters 3adw000379r0501 dcs550 manual e e wipasscode 251 wiprogcmd 132, 151, 251 wiusermode 251 writetospdchain 132, 235 zerocurtimeout 262, 278, 293.

  • Page 316

    *379r0501a4050000* *379r0501a4050000* ident . N o. : 3a d w 000 379 r0 5 01 r ev e 01_20 14 abb automation products wallstadter-straße 59 68526 ladenburg • germany tel: +49 (0) 6203-71-0 fax: +49 (0) 6203-71-76 09 www.Abb.Com/motors&drives – compact – robust design – adaptive and winder program – hi…

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